An Engineering-economic Comparison of Five Drying Techniques for Shelled Corn on Michigan Farms


Book Description

At least 70% of the total corn production in Michigan was estimated to be dried in automatic batch or in-bin batch-type systems. At an initial moisture content of 26% and an after-drying value of 15.5%, approximately 3.6x10 12 KJ or 14.4x10 8 liters of liquid propane were required to dry the 1979 Michigan corn crop. Previous research in other U.S. Corn states had shown that in-bin counterflow, in-bin dryeration, natural-air, and low-temperature combination drying procedure high-quality corn and can substantially reduce the drying energy requirement under favorable weather conditions. The objectives of this thesis were to study the feasibility of applying and economically comparing the above techniques with conventional bath drying under Michigan conditions.Five steel bins of 85 m3 capacity were erected at a farm in Bellaire. Michigan. The system was designed to test each technique and adequately handle the farm's corn production. Four storage bins were arranged in a rectangular pattern, so that each could be filled with an auger from a central point, with an automatic cross-flow bath dryer discharging from that position. Two of the storage bins were used to dry corn as a combination system. The first had a centrifugal fan with a 3.7 kw motor delivering 2m3/min/m3 of natural air through a 3.7 m bed. A fan delivering 1.6m3/min/m3 with a 2.2. kw motor and a 10 kw electrial heater were connected to the low-tempearture system. The third bin was fitted with a fan delivering 0.8m3/min/m3 for the in-bin dryeration(...).
















Costs of Drying and Storing Shelled Corn on Illinois Farms


Book Description

No one conditioning and storage system can be recommended as the economical. The choice of a system depends upon annual volume, the marketing pattern the type of farm, and the kind and capacity of existing facilities. Drying and storage services of commercial elevators may be the most economical for small volumes of corn production. In-bim dryers provide the lowest cost across the greatest range of annual volumes. At volumes above 20,000 bushels, the addition of a stirring device reduces the cost per bushel by providing greather drying capacity with any given size of heating components. The automatic batch and continuous-flow dryers are very similar in their characteristics and become competitive with the other systems at 60,000 bushels or more per year. Low-temperature drying reduces the requirement for supplemental heat sources, but this saving is offset ty the electricity used to meet the high airflow requirements. The height of the bin is also restricted by airflow requirements. Increasing costs of energy and decreasing supplies of fossil fuels may require major changes in present methods of harvesting, conditioning, and storing corn. More field drying, even at he cost of greatfield losses, may become economical. Natural air and solar drying may become more prominent in the future.