Liquid Rocket Engine Combustion Instability


Book Description

Annotation Since the invention of the V-2 rocket during World War II, combustion instabilities have been recognized as one of the most difficult problems in the development of liquid propellant rocket engines. This book is the first published in the United States on the subject since NASA's Liquid Rocket Combustion Instability (NASA SP-194) in 1972. In this book, experts cover four major subject areas: engine phenomenology and case studies, fundamental mechanisms of combustion instability, combustion instability analysis, and engine and component testing. Especially noteworthy is the inclusion of technical information from Russia and China--a first.




Combustion Instabilities in Liquid Rocket Engines


Book Description

This is the first book in the literature to cover the development and testing practices for liquid rocket engines in Russia and the former Soviet Union.Combustion instability represents one of the most challenging probelms in the development of propulsion engines. A famous example is the F-1 engines for the first stage of the Saturn V launch vehicles in the Apollo project. More than 2000 full engine tests and a vast number of design modifications were conducted to cure the instability problem.This book contains first-hand information about the testing and development practices for treating liquid rocket combustion-instability problems in Russia and the former Soviet Union. It covers more than 50 years of research, with an emphasis placed on the advances made since 1970.The book was prepared by a former R&D director of the Research Institute of Chemical Engineering, NIICHIMMASH, the largest liquid rocket testing center in the world, and has been carefully edited by three well-known experts in the field.




Combustion Dynamics of Liquid Droplets and Turbulent Jets Relevant to Rocket Engines


Book Description

These experiments examined the reactive processes involving nanoparicle laden liquid droplets, and turbulent jet flames as two separate sets of studies. The first part of this dissertation (Chapters 2 and 3) deals with the combustion of ethanol liquid droplets loaded with nano particulate additives using different droplet formation methods. For this study, an apparatus at the Energy and Propulsion Research Laboratory at UCLA was used to keep the droplet in a quiescent environment. Three different types of droplet combustion experiments were performed, involving: (I) the classic single droplet suspended from a quartz fiber, (II) a single droplet suspended from a quartz capillary, (III) a burning droplet that has continual fuel deliver to sustain the droplet for longer periods of time during the combustion process. Two alternative nanoparticles were explored to demonstrate the effect of energetic additives: reactive nano aluminum (nAl) and inert nano silicon dioxide (nSiO2), each having nominal average diameters of 80 nm. Simultaneous high speed visible and OH* chemiluminescence images were taken to determine the shape of the droplet over time and hence the burning rate constant (K), flame standoff distance, and mean OH* chemiluminescence intensity with varying particulate concentrations. Visible imaging showed particle/vapor ejections and jetting in continuously fed droplet experiments, while rod-suspended burning droplets showed limited particle ejection, usually towards the end of the droplet lifetime. The nSiO2-laden, rod-suspended droplets formed a porous, shell-like structure resembling the shape of a droplet at higher nSiO2 concentrations, in contrast to smaller residue structures left for nAl-laden droplets. A systematic increase in the burning rate constant was observed as the loading concentration of nAl was increased from 1wt%-6wt%. The droplet with continual fuel delivery had the greatest improvement in K of 13% over the pure fuel value. For nSiO2, the continuously fed droplet showed the greatest increase of 5% at 1 wt% loading concentrations, and no consistent trend was observed for nSiO2, likely due to the large shell-like residue structures in the latter stages of combustion. Transmission electron microscopy (TEM) images of particle residue revealed additional insights.The second part of this dissertation (Chapters 4 and 5) studied reacting gaseous turbulent jets in a newly constructed experiment at the Air Force Research Laboratory (AFRL/RQR) located at Edwards Air Force base. This experimental study aimed to characterize the coupling of an acoustic field with a turbulent gaseous methane nonpremixed flame under atmospheric pressure conditions. Two separate injection configurations were examined: one that involved a classic single methane jet surrounded by a minimal velocity oxidizer co-flow and a second coaxial jet configuration with annular oxidizer flow and the same low-velocity co-flow. The different jets were placed within an acoustic waveguide in which standing waves could be created using several speakers. The reacting jets could thus be situated at either a pressure node or a pressure anti-node location. High-speed Schlieren and OH* chemiluminescence images recorded the near field behavior of the flame under both unforced and acoustically forced conditions. High-speed imaging showed two different phenomena associated with these standing waves. When the flame was forced while situated at a pressure node, a sinuous oscillatory response of the flame was observed, in addition to transverse oscillations of the center fuel jet, which shortened the intact fuel core length. The flame "flattened" into an ellipsoidal shape in the direction of the acoustic waves. Conversely, at a pressure anti-node, the coupling of the acoustics and flame gave rise to an axisymmetric response (puff-like oscillations), which prompted the flame to become unstable at the anchoring region. This could lead to periodic liftoff or permanent flame liftoff. A receptivity study for a methane jet at Reynolds number of 5,300 and an ambient oxygen concentration of 40\% showed that the reacting jet was able to respond at the frequency of the unsteady acoustic field for a range of frequencies, but with a diminishing response of the flame for both the pressure node and the pressure anti-node under high frequency excitation. Proper Orthogonal Decomposition (POD) analysis was able to extract mode shapes and frequencies based on pixel intensity fluctuations. For the cases of pressure node forcing, this analysis method illustrated the different modes of flame oscillation, in many cases which were similar to corresponding low Reynolds number fuel jet experiments with pressure node excitation conducted at UCLA. A forcing susceptibility diagram was created to map the three different anchoring stability regimes the flame experienced under pressure anti-node forcing, demonstrating the need for higher amplitude excitation required for the flame to lift off when forced at higher frequency pressure anti-node conditions. As an extension to the single jet, the shear coaxial jet configuration kept the center fuel and surrounding oxidizer co-flow constant. Only the outer annular oxidizer flowrate was varied, with annulus-to-inner jet velocity ratios ranging from R = 0.05 to 0.3, to investigate its impact on the flame's ability to respond to the acoustics. In the absence of acoustic excitation, the coaxial jet did demonstrate natural shear layer/wake like instabilities at higher annular-to-jet velocity ratios, for R = 0.17 and 0.3. The dynamical response of the coaxial jet to pressure node excitation exhibited similar characteristics to that of the single jet for a range of forcing frequencies. But when forced at a pressure anti-node, a notable difference between the two configurations was found. The shear coaxial jet was more responsive to the acoustic forcing at higher forcing frequencies, for example, than the single fuel jet. The susceptibility diagrams for the full range of annular-to-inner jet velocity ratios demonstrated opposite trends when compared to the single jet, that is, that the coaxial jet was more responsive to excitation at a given excitation amplitude when the forcing frequency was higher, and thus closer to the natural coaxial jet instability frequency. Hence evidence suggests that the natural instabilities of the coaxial jet shear layer may be causing the difference in susceptibility diagrams. Both sets of experimental studies here, the nanofuel droplet combustion studies and the acoustically-coupled turbulent fuel jet combustion experiments, provide useful advances to our understanding of reactive flows relevant to liquid rocket engine systems. Enhancement in burning rates with nanoparticulate additives show potential benefits for rocket fuels, and attendant benefits are documented in the presence of acoustic disturbances, studied separately [1]. AFRL-based acoustically coupled turbulent fuel jet studies reveal different dynamical characteristics, depending on the injection system and the acoustic frequency and amplitude range. Different characteristic signatures extracted via POD analysis are both relevant in understanding combustion instabilities and in developing reduced order models underlying control of such instabilities. The present studies contribute to these goals in important ways.




Liquid Propellant Rocket Combustion Instability


Book Description

The solution of problems of combustion instability for more effective communication between the various workers in this field is considered. The extent of combustion instability problems in liquid propellant rocket engines and recommendations for their solution are discussed. The most significant developments, both theoretical and experimental, are presented, with emphasis on fundamental principles and relationships between alternative approaches.




Relations of Combustion Dead Time to Engine Variables for a 20,000-pound-thrust Gaseous-hydrogen


Book Description

Experiments were conducted on an uncooled 20,000lb-thrust gaseous-H and LOX rocket engine over a range of chamber pressure from 45 to 300 psia and oxidant-fuel ratio from 2 to 7. Combustion dead times were measured and compared with dead times calculated from frequency data for two assumed combustion models. Measured combustion dead time decreased with increasing chamber pressure at constant oxidant-fuel ratio or LOX injection velocity. This dead time also decreased with oxidant-fuel ratio at constant chamber pressure or O injection velocity. For the engine model where combustion dead time was considered to be the inverse of twice the measured chamberpressure frequency, only a fair agreement with the measured dead time was obtained. When the measured chamber-pressure frequencies were corrected for gas-dynamics effects in terms of the gas residence time, close agreement with the measured dead times was obtained. (Author).




Internal Combustion Processes of Liquid Rocket Engines


Book Description

This book concentrates on modeling and numerical simulations of combustion in liquid rocket engines, covering liquid propellant atomization, evaporation of liquid droplets, turbulent flows, turbulent combustion, heat transfer, and combustion instability. It presents some state of the art models and numerical methodologies in this area. The book can be categorized into two parts. Part 1 describes the modeling for each subtopic of the combustion process in the liquid rocket engines. Part 2 presents detailed numerical methodology and several representative applications in simulations of rocket engine combustion.







Liquid-Propellant Rocket Engine Injector Dynamics and Combustion Processes at Supercritical Conditions


Book Description

The present AFOSR project focuses on the theoretical modeling and numerical simulation of liquid-propellant rocket engine injector flow and combustion dynamics. Emphasis is placed on cryogenic propellants in both shear and swirl co-axial injectors at supercritical conditions. The formulation is based on the full conservation equations in three dimensions, and accommodates variable properties and finite-rate chemical kinetics. Full account is taken of various high-pressure phenomena such as thermodynamic non- idealities and transport anomalies commonly observed in the transcritical regime. Furthermore, an efficient numerical framework utilizing state-of-the-art computer software and hardware technologies is implemented, such that sweeping calculations can be conducted within a realistic time frame. Various fundamental physiochemical mechanisms associated with cryogenic propellant injection, mixing, and combustion are studied systematically. Results have not only enhanced basic understanding of the subject problem, but also established a quantitative basis to identify and prioritize the key design parameters and flow variables that exert strong influences on the injector behavior in different environments.