Eco-efficiency of Grinding Processes and Systems


Book Description

This research monograph aims at presenting an integrated assessment approach to describe, model, evaluate and improve the eco-efficiency of existing and new grinding processes and systems. Various combinations of grinding process parameters and system configurations can be evaluated based on the eco-efficiency. The book presents the novel concept of empirical and physical modeling of technological, economic and environmental impact indicators. This includes the integrated evaluation of different grinding process and system scenarios. The book is a valuable read for research experts and practitioners in the field of eco-efficiency of manufacturing processes but the book may also be beneficial for graduate students.




Planning of Eco-efficient Process Chains for Automotive Component Manufacturing


Book Description

This book includes the introduction of emerging manufacturing technologies and planning cases with established technologies. The planning of eco-efficient process chains is crucial for manufacturing companies. However, in the state-of-the-art planning, various barriers exist towards the integration of the environmental dimension. Against this background, a concept for the integration of classic lean and environmental criteria into the three planning phases of process chains is presented. During concept planning, the Technology Assessment Tool supports planners in the identification of eco-efficient technologies. During rough planning, the Value Stream Design Tool enables the derivation of a production line based on workpiece characteristics. For detailed planning, tools for eco-efficient machine and process chain configuration are provided. Three case studies from large-scale automotive component manufacturing with established and emerging technologies demonstrate the tool applicability.




Model Based Approach for Energy and Resource Efficient Machining Systems


Book Description

This book provides a concept to analyze and increase the energy and resource efficiency of machining systems. Machining systems are widely used to produce workpieces in large quantities and with complex geometrical shapes. These systems, however, are also relevant in terms of energy and resource consumption, which is strongly connected to the choice of cutting fluid strategy. Within the focus of the concept, cutting fluid connects the elements of the machining system and results in interactions between them. Based on this description and an extensive literature review, a modeling approach is developed that comprises the relations between process parameters, cutting fluid strategies, and relevant machining system elements. The performance of the machining system is assessed with regard to environmental, economic as well as technological indicators and improved by various organizational and technical measures. The exemplary application of the developed concept is carried out in the context of two case studies and also indicates the corresponding effects of improvement measures.




Resource Efficiency in Manufacturing Value Chains


Book Description

This book presents a concept for fostering resource efficient manufacturing. The protection of our environment demands a more responsible use of natural resources, and a higher degree of transparency along manufacturing value chains will be required in order to make significant advances in this context. Industrial decision makers must be provided with adequate methods and tools to simultaneously and systematically pursue technical, economic and environmental targets. Building on established and complementary methods, such as material and energy flow analysis (MEFA), value stream mapping (VSM), life cycle costing (LCC) and environmental life cycle assessment (LCA), this book introduces a concept that allows a holistic modeling and multi-dimensional performance assessment of manufacturing systems on different levels – from processes up to entire value chains and product life cycles. It also demonstrates the application of the concept using two case studies from the metal mechanic industry.




Energy Efficiency in Manufacturing Systems


Book Description

Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology – with a generic energy flow-oriented manufacturing simulation environment as a core element – is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.




Selected paper from 6th International Conference on Renewable Energy Sources (ICoRES 2019)


Book Description

Thank you for reaching for this book. It is a summary of the research presented at the 6th International Conference on Renewable Energy Sources (ICORES19), which took place in Krynica, Poland, in June 2019. This event is the most recognizable scientific meeting connected to RES in Poland. From the very beginning, this conference has been a unique occasion for gathering Polish and international researchers’ perspectives on renewable energy sources and balancing them against governmental policy considerations. Accordingly, the conference has also offered panels to discuss best practices and solutions with local entrepreneurs and federal government bodies. The meeting attracts not only scientists but also industry representatives, as well as local and federal government personnel. We are open to new and fresh ideas concerning renewable energy, which is why so many scientists from Central and Eastern Europe visit Krynica to discuss the “Green Future” of this region. In 2019, the conference was organized by the University of Agriculture in Krakow, in cooperation with the AGH University of Science and Technology (Krakow), the State Agrarian and Engineering University in Podilya, the University of Žilina, the International Commission of Agricultural and Biosystems Engineering (CIGR) and the Polish Society of Agricultural Engineering. Honorary auspices were made by the Ministry of Science and Higher Education of the Republic of Poland, the rector of the University of Agriculture in Krakow, the rector of the AGH University of Science and Technology and the rector of the State Agrarian and Engineering University in Podilya.




Sustainability in the Mineral and Energy Sectors


Book Description

Sustainable practices within the mining and energy sectors are assuming greater significance due to uncertainty and change within the global economy and safety, security, and health concerns. This book examines sustainability issues facing the mining and energy sectors by addressing six major themes: Mining and Mineral Processing; Metallurgy and Recycling; Environment; Energy; Socioeconomic and Regulatory; and Sustainable Materials and Fleets. Emphasizing an integrated transdisciplinary approach, it deliberates on optimizing mining productivity and energy efficiency and discusses integrated waste management practices. It discusses risk management, cost cutting, and integration of sustainable practices for long-term business value. It gives a comprehensive outlook for sustainable mineral futures from academic and industry perspectives covering mine to mill optimization, waste, risk and water management, improved efficiencies in mining tools and equipment, and performance indicators for sustainable developments. It covers how innovation and research underpin management of natural resources including sustainable carbon management. •Focuses on mining and mineral processing, metallurgy and recycling, the environment, energy, socioeconomic and regulatory issues, and sustainable materials and fleets. •Describes metallurgy and recycling and uses economic, environmental and social parameter analyses to identify areas for improvement in iron, steel, aluminium, lead, zinc, copper, and gold production. •Discusses current research on mining, performance indicators for sustainable development, sustainability in mining equipment, risk and safety management, and renewable energy resources •Covers alternative and conventional energy sources for the mineral sector as well water treatment and remediation and energy sustainability in mining. •Provides an overview of sustainable carbon management. •Offers an interdisciplinary approach with international focus.




Sustainable Manufacturing and Remanufacturing Management


Book Description

This book reports on the latest research and applications in the fields of sustainable manufacturing and remanufacturing, as well as process planning and optimization technologies. It introduces innovative algorithms, methodologies, industrial case studies and applications. It focuses on two topics: sustainable manufacturing for machining technologies and remanufacturing of waste electronic equipment, and various methods are covered for each one, including macro process planning, dynamic scheduling, selective disassembly planning and cloud-based disassembly planning. The experimental analysis provided for every method explains the benefits, as well as how they are sustainable for various real-world applications. Further, a theoretical analysis and algorithm design is presented for each, accompanied by the contributors’ relevant research, including: • step-by-step guides; • application scenarios; • relevant literature surveys; • implementation details and case studies; and • critical reviews on the relevant technologies. This book is a valuable resource for researchers in sustainable manufacturing, remanufacturing and product lifecycle management communities, as well as practicing engineers and decision-makers in industry and all those interested in sustainable product development. It is also useful reading material for postgraduates and academics wanting to conduct relevant research, and a reference resource for manufacturing engineers developing innovative tools and methodologies.




Eco-efficient concrete


Book Description

With the current focus on sustainability, it is necessary to evaluate cement’s environmental impact properly, especially when developing new ‘green’ concrete types. Therefore, this chapter investigates the available literature on every process concerned during the production of cement. Inventory data on energy use, CO2, PM10, SOx and NOx emissions are collected. Alternatives and improvement are briefly described regarding energy performance and mineralogy changes that it induces for clinker.




Quantitative Analysis and Optimal Control of Energy Efficiency in Discrete Manufacturing System


Book Description

This book provides energy efficiency quantitative analysis and optimal methods for discrete manufacturing systems from the perspective of global optimization. In order to analyze and optimize energy efficiency for discrete manufacturing systems, it uses real-time access to energy consumption information and models of the energy consumption, and constructs an energy efficiency quantitative index system. Based on the rough set and analytic hierarchy process, it also proposes a principal component quantitative analysis and a combined energy efficiency quantitative analysis. In turn, the book addresses the design and development of quantitative analysis systems. To save energy consumption on the basis of energy efficiency analysis, it presents several optimal control strategies, including one for single-machine equipment, an integrated approach based on RWA-MOPSO, and one for production energy efficiency based on a teaching and learning optimal algorithm. Given its scope, the book offers a valuable guide for students, teachers, engineers and researchers in the field of discrete manufacturing systems.