Effective Maintenance Management


Book Description

Utilize your assets effectively, safely, and profitably.




Maintainability


Book Description

Gets professionals quickly on-line with all the crucial designconcepts and skills they need to dramatically improve themaintainability of their products or systems Maintainability is a practical, step-by-step guide to implementinga comprehensive maintainability program within your organization'sdesign and development function. From program scheduling,organizational interfacing, cost estimating, and supplieractivities, to maintainability prediction, task analysis, formaldesign review, and maintainability tests and demonstrations, itdescribes all the planning and organizational aspects ofmaintainability for projects under development and * Schools readers in state-of-the-art maintainability designtechniques * Demonstrates methods for quantitatively measuring maintainabilityat every stage of the development process * Shows how to increase effectiveness while reducing life-cyclecosts of already existing systems or products * Features numerous case studies, sample applications, and practiceexercises * Functions equally well as a professional reference and aclassroom text Independent cost analysis studies indicate that an inordinatelylarge percentage of the overall life-cycle cost of mostsystems/products is currently taken up by maintenance and support.In fact, for many large-scale systems, maintenance and support havebeen shown to account for as much as 60% to 75% of overalllife-cycle costs. At a time of fierce global competition, long-termcost effectiveness is a major competitive advantage thatmanufacturers simply cannot afford to underestimate. Clearly then,to remain competitive in today's international marketplace,companies must institute programs for reducing system maintenanceand support costs-- comprehensive programs that are an integralpart of the design and development process from its earliestconceptual stages. This book shows you how to implement such a program within yourorganization's design and development function. From programscheduling, organizational interfacing, cost estimating, andsupplier activities, to maintainability prediction, task analysis,formal design review, and maintainability tests and demonstrations,it describes all the planning and organizational aspects ofmaintainability for projects under development while schooling youin the use of the full range of proven design techniques--includingmethods for quantitatively measuring maintainability at every stageof the development process. The authors also clearly explain howthe principles and practices outlined in Maintainability can beapplied to the evaluation of systems/products now in use both toincrease their effectiveness and reduce long-term costs. While theoretical aspects of maintainability are discussed, theauthors' main purpose in writing this book is to help getprofessionals quickly on-line with the essential maintainabilityconcepts and skills. Hence, in addition to clarity of presentationand a rational hierarchical format, Maintainability features manycase studies and sample applications that help to clarify thepoints covered, and numerous practice exercises that help engineersto test their mastery of the concepts and techniques covered. Maintainability is an invaluable professional tool for engineersfrom all disciplines who are involved with the design, testing,prototyping, manufacturing, and maintenance of products andsystems. It also serves as a superior course book forgraduate-level programs in those disciplines.







Engineering Maintenance Management, Second Edition,


Book Description

This work sets out to furnish all levels of engineering management with the material necessary to provide cost-effective maintenance, discussing the functional design of products as well as the identification of failure systems that permit scheduled maintenance procedures. This second edition presents information on ISO 9000 requirements, utilities management, the use of bar-coding in maintenance efforts, plant re-arrangement and minor construction, and more.







Building Maintenance Management


Book Description

This new edition of an informative and accessible book guides building surveyors and facilities managers through the key aspects of property maintenance and continues to be of value to both students and practitioners. With the increasing cost of new-build, effective maintenance of existing building stock is becoming ever more important and building maintenance work now represents nearly half of total construction output in the UK. Building Maintenance Management provides a comprehensive profile of the many aspects of property maintenance. This second edition has been updated throughout, with sections on outsourcing; maintenance planning; benchmarking and KPIs; and current trends in procurement routes (including partnering and the growth of PFI) integrated into the text. There is also a new chapter on the changing context within which maintenance is carried out, largely concerned with its relationship to facilities management. More coverage is given of maintenance organisations and there are major updates to relevant aspects of health and safety and to contract forms.




Handbook of Maintenance Management and Engineering


Book Description

To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.




Computer-managed Maintenance Systems in Process Plants


Book Description

A CMMS is an integrated set of computer programs and data files used to efficiently govern the massive amounts of data generated by maintenance, inventory control, and purchasing. With a CMMS in place, you will effectively manage both the human and capital resources in your plant. Now you can: trace materials used and track their costs; maintain optimum, cost-effective inventory levels; better utilize labor; automatically create maintenance histories; and make maintenance cost data readily accessible in a variety of formats.




MAINTENANCE ENGINEERING AND MANAGEMENT


Book Description

This text is an accessible and comprehensive guide to the principles, practices, functions and challenges of maintenance engineering and management. With a strong emphasis on basic concepts and practical techniques throughout, the book demonstrates in detail how effective technical competencies in maintenance management can be built in engineering organizations. The book thus provides students and practising engineers alike with the methodologies and tools needed to understand and implement the systems approach to maintenance management. The major goals for the text include : To provide a good understanding of different types of maintenance management systems such as breakdown, preventive, predictive, proactive. To explain benefits of planned maintenance. To explain condition-based monitoring techniques with focus on vibration monitoring, thermography, and motor condition monitoring. To stress the role of reliability engineering in maintenance with tools like Failure Mode and Effect Analysis, Root Cause Analysis, and Criticality Matrix. To explain activities of maintenance planning with focus on shutdown planning, human resources development, and tools employed for monitoring. To emphasize management functions such as procurement of spares, measurement of maintenance effectiveness, etc. To give an overview of project management tools such as PERT etc. To introduce computerized maintenance management systems. To explain the basics of hazard analysis and fault tree analysis. Review questions in each chapter, worked-out examples wherever applicable, case studies and an exclusive appendix on “Selected Questions and Answers” are all designed to provoke critical thinking. This text is suitable for undergraduate and postgraduate courses in Maintenance Engineering taught in the department of mechanical engineering in almost all universities.




The Little Black Book of Maintenance Excellence


Book Description

Provides the reader with a concise yet informative description of all the various forms of maintenance. Highlights the important elements of each of the various forms of maintenance and how to go about organizing those elements in his plant or facility. Offers the reader with the tools needed to integrate initiatives leading to improved reliability with each kind of maintenance. Provides the reader with tools needed to enhance effectiveness and efficiency in each kind of maintenance. Gives both new and more experienced plant and shop personnel with a tool they can use to develop a consistent understanding of maintenance excellence so they can identify common goals and consistent objectives. Includes forms and formats that can be used for the following: Job Delay Survey, Accountability-Responsibility Matrix, Role Description, Project Control Document, and Work Scoping Form. This book provides an introduction to the concept of "excellence" in the several forms of maintenance used during the life of any system or facility. Unlike most books that tend to focus on just one of the areas of maintenance, this book looks at all the distinct forms of maintenance including: Routine Maintenance, Turnaround Maintenance, Program Maintenance, Project (Maintenance) Management, Reliability in Maintenance, Predictive and Preventive Maintenance, and Precision Maintenance. Rather than simply focusing on "how to get the work done", this concise resource focuses on Maintenance Excellence and meeting its objectives more effectively and more efficiently. Uniquely designed for busy people who want and need to learn more about maintenance excellence but have a limited amount of time to do so, each chapter is designed to provide a stand-alone learning opportunity for individuals who have an opportunity to pick the book up over lunch or whenever the opportunity arises. Additionally, it emphasizes the part that effective and efficient maintenance plays in achieving good reliability so it provides an excellent companion for The Little Black Book of Reliability Management which was designed to be used in the same manner. This set of books is intended to provide the young professionals working in this area with a quick introduction to all the subjects they will need to learn. It is also intended for more senior managers and executives who are not experts in either maintenance or reliability, but need to be conversant with its elements.