Predictive Maintenance of Pumps Using Condition Monitoring


Book Description

This book shows how condition monitoring can be applied to detect internal degradation in pumps so that appropriate maintenance can be decided upon based on actual condition rather than arbitrary time scales. The book focuses on the main condition monitoring techniques particularly relevant to pumps (vibration analysis, performance analysis). The philosophy of condition monitoring is briefly summarised and field examples show how condition monitoring is applied to detect internal degration in pumps.* The first book devoted to condition monitoring and predictive maintenance in pumps. * Explains how to minimise energy costs, limit overhauls and reduce maintenance expenditure.* Includes material not found anywhere else.




An Introduction to Predictive Maintenance


Book Description

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. - A comprehensive introduction to a system of monitoring critical industrial equipment - Optimize the availability of process machinery and greatly reduce the cost of maintenance - Provides the means to improve product quality, productivity and profitability of manufacturing and production plants




Implementation Strategies and Tools for Condition Based Maintenance at Nuclear Power Plants


Book Description

There is a need to optimise the maintenance of nuclear power plants, both to improve reliability and increase competitiveness. The tendency is to move from preventative (time based) maintenance to one dependent on the condition of plant and its components. This publication collects and analyses proven condition based maintenance strategies and techniques in Member States as well as selected papers on maintenance optimisation.




Vibration-based Condition Monitoring


Book Description

"Without doubt the best modern and up-to-date text on the topic, wirtten by one of the world leading experts in the field. Should be on the desk of any practitioner or researcher involved in the field of Machine Condition Monitoring" Simon Braun, Israel Institute of Technology Explaining complex ideas in an easy to understand way, Vibration-based Condition Monitoring provides a comprehensive survey of the application of vibration analysis to the condition monitoring of machines. Reflecting the natural progression of these systems by presenting the fundamental material and then moving onto detection, diagnosis and prognosis, Randall presents classic and state-of-the-art research results that cover vibration signals from rotating and reciprocating machines; basic signal processing techniques; fault detection; diagnostic techniques, and prognostics. Developed out of notes for a course in machine condition monitoring given by Robert Bond Randall over ten years at the University of New South Wales, Vibration-based Condition Monitoring: Industrial, Aerospace and Automotive Applications is essential reading for graduate and postgraduate students/ researchers in machine condition monitoring and diagnostics as well as condition monitoring practitioners and machine manufacturers who want to include a machine monitoring service with their product. Includes a number of exercises for each chapter, many based on Matlab, to illustrate basic points as well as to facilitate the use of the book as a textbook for courses in the topic. Accompanied by a website www.wiley.com/go/randall housing exercises along with data sets and implementation code in Matlab for some of the methods as well as other pedagogical aids. Authored by an internationally recognised authority in the area of condition monitoring.




From Prognostics and Health Systems Management to Predictive Maintenance 1


Book Description

This book addresses the steps needed to monitor health assessment systems and the anticipation of their failures: choice and location of sensors, data acquisition and processing, health assessment and prediction of the duration of residual useful life. The digital revolution and mechatronics foreshadowed the advent of the 4.0 industry where equipment has the ability to communicate. The ubiquity of sensors (300,000 sensors in the new generations of aircraft) produces a flood of data requiring us to give meaning to information and leads to the need for efficient processing and a relevant interpretation. The process of traceability and capitalization of data is a key element in the context of the evolution of the maintenance towards predictive strategies.




Electric Machines


Book Description

With countless electric motors being used in daily life, in everything from transportation and medical treatment to military operation and communication, unexpected failures can lead to the loss of valuable human life or a costly standstill in industry. To prevent this, it is important to precisely detect or continuously monitor the working condition of a motor. Electric Machines: Modeling, Condition Monitoring, and Fault Diagnosis reviews diagnosis technologies and provides an application guide for readers who want to research, develop, and implement a more effective fault diagnosis and condition monitoring scheme—thus improving safety and reliability in electric motor operation. It also supplies a solid foundation in the fundamentals of fault cause and effect. Combines Theoretical Analysis and Practical Application Written by experts in electrical engineering, the book approaches the fault diagnosis of electrical motors through the process of theoretical analysis and practical application. It begins by explaining how to analyze the fundamentals of machine failure using the winding functions method, the magnetic equivalent circuit method, and finite element analysis. It then examines how to implement fault diagnosis using techniques such as the motor current signature analysis (MCSA) method, frequency domain method, model-based techniques, and a pattern recognition scheme. Emphasizing the MCSA implementation method, the authors discuss robust signal processing techniques and the implementation of reference-frame-theory-based fault diagnosis for hybrid vehicles. Fault Modeling, Diagnosis, and Implementation in One Volume Based on years of research and development at the Electrical Machines & Power Electronics (EMPE) Laboratory at Texas A&M University, this book describes practical analysis and implementation strategies that readers can use in their work. It brings together, in one volume, the fundamentals of motor fault conditions, advanced fault modeling theory, fault diagnosis techniques, and low-cost DSP-based fault diagnosis implementation strategies.




IoT Streams for Data-Driven Predictive Maintenance and IoT, Edge, and Mobile for Embedded Machine Learning


Book Description

This book constitutes selected papers from the Second International Workshop on IoT Streams for Data-Driven Predictive Maintenance, IoT Streams 2020, and First International Workshop on IoT, Edge, and Mobile for Embedded Machine Learning, ITEM 2020, co-located with ECML/PKDD 2020 and held in September 2020. Due to the COVID-19 pandemic the workshops were held online. The 21 full papers and 3 short papers presented in this volume were thoroughly reviewed and selected from 35 submissions and are organized according to the workshops and their topics: IoT Streams 2020: Stream Learning; Feature Learning; ITEM 2020: Unsupervised Machine Learning; Hardware; Methods; Quantization.




Leak Detection


Book Description

Ageing infrastructure and declining water resources are major concerns with a growing global population. Controlling water loss has therefore become a priority for water utilities around the world. In order to improve efficiencies, water utilities need to apply good practices in leak detection. Leak Detection: Technology and Implementation assists water utilities with the development and implementation of leak detection programs. Leak detection and repair is one of the components of controlling water loss. In addition, techniques are discussed within this book and relevant case studies are presented. This book provides useful and practical information on leakage issues.




Practical Machinery Vibration Analysis and Predictive Maintenance


Book Description

Machinery Vibration Analysis and Predictive Maintenance provides a detailed examination of the detection, location and diagnosis of faults in rotating and reciprocating machinery using vibration analysis. The basics and underlying physics of vibration signals are first examined. The acquisition and processing of signals is then reviewed followed by a discussion of machinery fault diagnosis using vibration analysis. Hereafter the important issue of rectifying faults that have been identified using vibration analysis is covered. The book also covers the other techniques of predictive maintenance such as oil and particle analysis, ultrasound and infrared thermography. The latest approaches and equipment used together with the latest techniques in vibration analysis emerging from current research are also highlighted. - Understand the basics of vibration measurement - Apply vibration analysis for different machinery faults - Diagnose machinery-related problems with vibration analysis techniques




Prognostics and Health Management of Engineering Systems


Book Description

This book introduces the methods for predicting the future behavior of a system’s health and the remaining useful life to determine an appropriate maintenance schedule. The authors introduce the history, industrial applications, algorithms, and benefits and challenges of PHM (Prognostics and Health Management) to help readers understand this highly interdisciplinary engineering approach that incorporates sensing technologies, physics of failure, machine learning, modern statistics, and reliability engineering. It is ideal for beginners because it introduces various prognostics algorithms and explains their attributes, pros and cons in terms of model definition, model parameter estimation, and ability to handle noise and bias in data, allowing readers to select the appropriate methods for their fields of application.Among the many topics discussed in-depth are:• Prognostics tutorials using least-squares• Bayesian inference and parameter estimation• Physics-based prognostics algorithms including nonlinear least squares, Bayesian method, and particle filter• Data-driven prognostics algorithms including Gaussian process regression and neural network• Comparison of different prognostics algorithms divThe authors also present several applications of prognostics in practical engineering systems, including wear in a revolute joint, fatigue crack growth in a panel, prognostics using accelerated life test data, fatigue damage in bearings, and more. Prognostics tutorials with a Matlab code using simple examples are provided, along with a companion website that presents Matlab programs for different algorithms as well as measurement data. Each chapter contains a comprehensive set of exercise problems, some of which require Matlab programs, making this an ideal book for graduate students in mechanical, civil, aerospace, electrical, and industrial engineering and engineering mechanics, as well as researchers and maintenance engineers in the above fields.