Generation IV Nuclear Energy System Initiative. Large GFR Core Subassemblydesign for the Gas-Cooled Fast Reactor


Book Description

Gas-cooled fast reactor (GFR) designs are being developed to meet Gen IV goals of sustainability, economics, safety and reliability, and proliferation resistance and physical protection as part of an International Generation IV Nuclear Energy System Research Initiative effort. Different organizations are involved in the development of a variety of GFR design concepts. The current analysis has focused on the evaluation of low-pressure drop, pin-core designs with favorable passive cooling properties. Initial evaluation of the passive cooling safety case for the GFR during depressurized decay heat removal accidents with concurrent loss of electric power have resulted in requirements for a reduction of core power density to the 100 w/cc level and a low core pressure drop of 0.5 bars. Additional design constraints and the implementation of their constraints are evaluated in this study to enhance and passive cooling properties of the reactor. Passive cooling is made easier by a flat radial distribution of the decay heat. One goal of this study was to evaluate the radial power distribution and determine to what extent it can be flattened, since the decay heat is nearly proportional to the fission power at shutdown. In line with this investigation of the radial power profile, an assessment was also made of the control rod configuration. The layout provided a large number of control rod locations with a fixed area provided for control rods. The number of control rods was consistent with other fast reactor designs. The adequacy of the available control rod locations was evaluated. Future studies will be needed to optimize the control rod designs and evaluate the shutdown system. The case for low pressure drop core can be improved by the minimization of pressure drop sources such as the number of required fuel spacers in the subassembly design and by the details of the fuel pin design. The fuel pin design is determined by a number of neutronic, thermal-hydraulic (gas dynamics) and fuel performance considerations. For the purposes of this study, the starting point is the fuel pin design established by the CEA-ANL/US I-NERI collaboration project for the selected 2400 MWt large rector option. Structural mechanics factors are now included in the design assessment. In particular, thermal bowing establishes a bound on the minimum of fuel pin spacers required in each fuel subassembly to prevent the local flow channel restrictions and pin-to-pin mechanical interaction. There are also fabrication limitations on the maximum length of SiC fuel pin cladding which can be manufactured. This geometric limitation effects the minimum ceramic clad thickness which can be produced. This ties into the fuel pin heat transfer and temperature thresholds. All these additional design factors were included in the current iteration on the subassembly design to produce a lower core pressure drop. A more detailed definition of the fuel pin/subassembly design is proposed here to meet these limitations. This subassembly design was then evaluated under low pressure natural convection conditions to assess its acceptability for the decay heat removal accidents. A number of integrated decay heat removal (DHR) loop plus core calculations were performed to scope the thermal-hydraulic response of the subassembly design to the accidents of interest. It is evident that there is a large sensitivity to the guard containment back pressure for these designs. The implication of this conclusion and possible design modifications to reduce this sensitivity will be explored under the auspices of the International GENIV GFR collaborative R & D plan. Chapter 2 describes the core reference design for the 2,400 MWt GFR being evaluated. The methodology, modeling, and codes used in the analysis of the fuel pin structural behavior are described in Chapter 3. Chapter 4 provides the result of the thermal-hydraulic study of the assembly design for the accidents of interest. An evaluation of the performance and control rod reactivity control is also presented in Chapter 2.




Generation IV Nuclear Energy System Initiative. Pin Core Subassembly Designfor the Gas-Cooled Fast Reactor


Book Description

The Gas-Cooled Fast Reactor (GFR) is one of six systems selected for viability assessment in the Generation IV program. It features a closed nuclear fuel cycle, consisting of a high-temperature helium-cooled fast spectrum reactor, coupled to a direct-cycle helium turbine for electricity production. The GFR combines the advances of fast spectrum systems with those of high-temperature systems. It was clear from the very beginning that GFR design should be driven by the objective to offer a complementary approach to liquid metal cooling. On this basis, CEA and the US DOE decided to collaborate on the pre-conceptual design of a GFR. This reactor design will provide a high level of safety and full recycling of the actinides, and will also be highly proliferation resistant and economically attractive. The status of this collaborative project is that two unit sizes, 600 MWt and 2400 MWt were selected as the focus of the design and safety studies. Researchers studied fuel forms, fuel assembly/element designs, core configurations, primary and balance-of-plant layouts, and safety approaches for both of these unit sizes. Results regarding the feasibility of this GFR design are encouraging. For example, sustainability and non-proliferation goals can be met and the proposed concept has attractive safety features. These features take advantage of the helium in terms of its neutronic quasi-transparency as well as the enhanced Doppler effect in connection with candidate fuel and structural materials. The current design trend is to consider high unit power for the GFR (2400 MWt), an attractive level for the power density (100 MW/m{sup 3}), and the implementation of an innovative plate type fuel or pin type sub-assembly with carbide-based actinide compounds and SiC-based structural materials. Work is still needed to refine the safety approach, to select the main system options, and to more definitively establish economic parameters.




Initial Requirements for Gas-Cooled Fast Reactor (GFR) System Design, Performance, and Safety Analysis Models


Book Description

The gas-cooled fast reactor (GFR) was chosen as one of the Generation IV nuclear reactor systems to be developed based on its excellent potential for sustainability through reduction of the volume and radio toxicity of both its own fuel and other spent nuclear fuel, and for extending/utilizing uranium resources orders of magnitude beyond what the current open fuel cycle can realize. In addition, energy conversion at high thermal efficiency is possible with the current designs being considered, thus increasing the economic benefit of the GFR. However, research and development challenges include the ability to use passive decay heat removal systems during accident conditions, survivability of fuels and in-core materials under extremetemperatures and radiation, and economical and efficient fuel cycle processes. Nevertheless, the GFR was chosen as one of only six Generation IV systems to be pursued based on its ability tomeet the Generation IV goals in sustainability, economics, safety and reliability, proliferation resistance and physical protection.




Fast Reactor Subassembly Design Modifications for Increasing Electricity Generation Efficiency


Book Description

Suggested for Track 7: Advances in Reactor Core Design and In-Core Management _____________________________________________________________________________________ Fast Reactor Subassembly Design Modifications for Increasing Electricity Generation Efficiency R. Wigeland and K. Hamman Idaho National Laboratory Given the ability of fast reactors to effectively transmute the transuranic elements as are present in spent nuclear fuel, fast reactors are being considered as one element of future nuclear power systems to enable continued use and growth of nuclear power by limiting high-level waste generation. However, a key issue for fast reactors is higher electricity cost relative to other forms of nuclear energy generation. The economics of the fast reactor are affected by the amount of electric power that can be produced from a reactor, i.e., the thermal efficiency for electricity generation. The present study is examining the potential for fast reactor subassembly design changes to improve the thermal efficiency by increasing the average coolant outlet temperature without increasing peak temperatures within the subassembly, i.e., to make better use of current technology. Sodium-cooled fast reactors operate at temperatures far below the coolant boiling point, so that the maximum coolant outlet temperature is limited by the acceptable peak temperatures for the reactor fuel and cladding. Fast reactor fuel subassemblies have historically been constructed using a large number of small diameter fuel pins contained within a tube of hexagonal cross-section, or hexcan. Due to this design, there is a larger coolant flow area next to the hexcan wall as compared to flow area in the interior of the subassembly. This results in a higher flow rate near the hexcan wall, overcooling the fuel pins next to the wall, and a non-uniform coolant temperature distribution. It has been recognized for many years that this difference in sodium coolant temperature was detrimental to achieving greater thermal efficiency, since it causes the fuel pins in the center of the subassembly to operate at higher temperatures than those near the hexcan walls, and it is the temperature limit(s) for those fuel pins that limits the average coolant outlet temperature. Fuel subassembly design changes are being investigated using computational fluid dynamics (CFD) to quantify the effect that the design changes have on reducing the intra-subassembly coolant flow and temperature distribution. Simulations have been performed for a 19-pin test subassembly geometry using typical fuel pin diameters and wire wrap spacers. The results have shown that it may be possible to increase the average coolant outlet temperature by 20 C or more without changing the peak temperatures within the subassembly. These design changes should also be effective for reactor designs using subassemblies with larger numbers of fuel pins. R. Wigeland, Idaho National Laboratory, P.O. Box 1625, Mail Stop 3860, Idaho Falls, ID, U.S.A., 83415-3860 email - [email protected] fax (U.S.) - 208-526-2930.




Risk-informed Design Guidance for a Generation-IV Gas-cooled Fast Reactor Emergency Core Cooling System


Book Description

Fundamental objectives of sustainability, economics, safety and reliability, and proliferation resistance, physical protection and stakeholder relations must be considered during the design of an advanced reactor. However, an advanced reactor's core damage frequency dominates all other considerations at the preliminary stage of reactor design. An iterative four-step methodology to guide the MIT gas-cooled fast reactor emergency core cooling system design through PRA insights was utilized based upon the preliminary stage of the reactor design and activities currently ongoing in the nuclear industry, regulator, and universities regarding advanced reactors. Advanced reactor designs also face an uncertain regulatory environment. It was concluded from the move towards risk- informed regulations of current reactors, that there will be some level of probabilistic insights in the regulations and supporting regulatory documents for advanced, "Generation-IV" nuclear reactors. The four-step methodology is moreover used to help designers analyze designs under potential risk-informed regulations and predict design justifications the regulator will require during the licensing process. The iterative design guidance methodology led to a reduction of the CDF contribution due to a LOCA of over three orders of magnitude from the baseline ECCS design (from 1.19x10-5 to 6.48x10-8 for the 3x100% loop configuration) and potential ECCS licensing issues were identified. This illustrates the value of formal design guidance based upon PRA.




Gas-Cooled Fast Reactor (GFR) Decay Heat Removal Concepts


Book Description

Current research and development on the Gas-Cooled Fast Reactor (GFR) has focused on the design of safety systems that will remove the decay heat during accident conditions, ion irradiations of candidate ceramic materials, joining studies of oxide dispersion strengthened alloys; and within the Advanced Fuel Cycle Initiative (AFCI) the fabrication of carbide fuels and ceramic fuel matrix materials, development of non-halide precursor low density and high density ceramic coatings, and neutron irradiation of candidate ceramic fuel matrix and metallic materials. The vast majority of this work has focused on the reference design for the GFR: a helium-cooled, direct power conversion system that will operate with an outlet temperature of 850oC at 7 MPa. In addition to the work being performed in the United States, seven international partners under the Generation IV International Forum (GIF) have identified their interest in participating in research related to the development of the GFR. These are Euratom (European Commission), France, Japan, South Africa, South Korea, Switzerland, and the United Kingdom. Of these, Euratom (including the United Kingdom), France, and Japan have active research activities with respect to the GFR. The research includes GFR design and safety, and fuels/in-core materials/fuel cycle projects. This report is a compilation of work performed on decay heat removal systems for a 2400 MWt GFR during this fiscal year (FY05).




Gas-cooled Fast Reactor


Book Description




Development of Modeling Techniques for a Generation IV Gas Fast Reactor


Book Description

Worldwide, multiple countries are investing a great deal of time and energy towards developing a new class of technologically advanced nuclear reactors. These new reactors have come to be known as the Generation IV (Gen IV) class of nuclear reactors. Similarly to the other designs, the Gas Fast Reactor (GFR) has many advantages, such as electricity production at high efficiency, hydrogen production, minor actinide burning capabilities, etc. However, there are currently no immediate plans to build a GFR due to uncertainties regarding safety issues. The study conducted herein contains input techniques for the development of new neutronic and thermal hydraulic input decks for the United States (US) Department of Energy (DOE) GFR design. The Monte Carlo N-Particle (MCNP) and MELCOR codes are used to model neutronic and thermal hydraulic characteristics, respectively. These codes are used with the intention of gaining further insight into GFR design and steady state operating characteristics of the US DOE GFR. Descriptions of inputs for all input decks, along with the results of the execution of both input decks can be found in this thesis. Although many alterations are made to original design specifications, results found in this thesis support the design modifications that have been made. Results suggest that steady-state operation of the GFR is a plausible possibility, given the right conditions. The lack of design criteria for both the reflector and borated shield regions imposes a necessity of invention upon all those who seek to clarify design criteria for the US DOE GFR. Furthermore, resulting temperature profiles for the fuel, cladding and coolant give rise to the possibility of the design of a system, based on thermionic principles, that converts core thermal energy directly to electricity. Such a system is envisioned to provide electricity to a decay heat removal system and possibly increase plant efficiency.




Interim Status Report on the Design of the Gas-Cooled Fast Reactor (GFR).


Book Description

Current research and development on the Gas-Cooled Fast Reactor (GFR) has focused on the design of safety systems that will remove the decay heat during accident conditions, ion irradiations of candidate ceramic materials, joining studies of oxide dispersion strengthened alloys; and within the Advanced Fuel Cycle Initiative (AFCI) the fabrication of carbide fuels and ceramic fuel matrix materials, development of non-halide precursor low density and high density ceramic coatings, and neutron irradiation of candidate ceramic fuel matrix and metallic materials. The vast majority of this work has focused on the reference design for the GFR: a helium-cooled, direct power conversion system that will operate with on outlet temperature of 850 C at 7 MPa. In addition to the work being performed in the United States, seven international partners under the Generation IV International Forum (GIF) have identified their interest in participating in research related to the development of the GFR. These are Euratom (European Commission), France, Japan, South Africa, South Korea, Switzerland, and the United Kingdom. Of these, Euratom (including the United Kingdom), France, and Japan have active research activities with respect to the GFR. The research includes GFR design and safety, and fuels/in-core materials/fuel cycle projects. This report outlines the current design status of the GFR, and includes work done in the areas mentioned above.




Optimized, Competitive Supercritical-CO2 Cycle GFR for Gen IV Service


Book Description

An overall plant design was developed for a gas-cooled fast reactor employing a direct supercritical Brayton power conversion system. The most important findings were that (1) the concept could be capital-cost competitive, but startup fuel cycle costs are penalized by the low core power density, specified in large part to satisfy the goal of significatn post-accident passive natural convection cooling; (2) active decay heat removal is preferable as the first line of defense, with passive performance in a backup role; (3) an innovative tube-in-duct fuel assembly, vented to the primpary coolant, appears to be practicable; and (4) use of the S-Co2 GFR to support hydrogen production is a synergistic application, since sufficient energy can be recuperated from the product H2 and 02 to allow the electrolysis cell to run 250 C hotter than the reactor coolant, and the water boilers can be used for reactor decay heat removal. Increasing core poer density is identified as the top priority for future work on GFRs of this type.