MASH TL-3 Evaluation of Guardrail to Rigid Barrier Transition Attached to Bridge Or Culvert Structure


Book Description

Texas Transportation Institute (TTI) researchers performed an extensive literature review of bridge railing transitions crash tested to Manual for Assessing Safety Hardware (MASH) TL-3, and incorporated the information obtained from this review into the design and details for the new transition testing developed for this project. TTI researchers developed concepts for the new transition anchored to a concrete wing wall. TTI researchers developed a full-scale, three-dimensional finite element model of the guardrail transition. The modeling effort included developing and validating a subcomponent level model of the post installed on concrete. Upon completion of the simulations, TTI researchers processed the results and assessed the likelihood of the transition system passing the required MASH crash tests. TTI researchers noted the design deficiencies and recommended design modifications to the system to mitigate those deficiencies. TTI researchers developed full-scale test installation drawings of the design after the finite element model simulations were completed and all the results were reviewed with favorable results. After approval of the test installation drawings by Texas Department of Transportation (TxDOT), construction of a full-scale test installation for crash testing commenced, and crash tests were performed on the full-scale test installation. The Guardrail to Rigid Barrier Transition Attached to Bridge or Culvert Structure, used on the upstream and downstream ends, performed acceptably for MASH TL-3 transitions.




MASH TL-3 Transition Between Median Guardrail and Median Concrete Barrier


Book Description

The purpose of this research was to develop a Manual for Assessing Safety Hardware (MASH) Test Level 3 (TL-3) compliant transition between a median guardrail and median concrete barrier, and then test the design according to MASH TL-3 crash testing guidelines. The design was developed using finite element computer simulations. This report provides details on the computer simulations, the Texas Department of Transportation (TxDOT) median transition system, the crash tests and results, and the performance assessment of the median transition for MASH TL-3 transition evaluation criteria. The TxDOT median transition met the performance criteria for MASH TL-3 transitions.







Roadside Design Guide


Book Description




Development of a MASH TL-3 Approach Guardrail Transition to a MASH TL-4 Steel Bridge Rail


Book Description

A Manual for Assessing Safety Hardware (MASH) Test Level 3 (TL-3) approach guardrail transition (AGT) was designed to connect the Midwest Guardrail System (MGS) to a MASH TL-4 steel-post, steel-tube, bridge rail, Type IL-OH. Two connection concepts were evaluated using the LS-DYNA finite element analysis computer software. The second concept was selected for further evaluation with full-scale crash testing, which included a previously-developed, thrie-beam, approach guardrail transition, modified HSS8x6x1/4 transition tube rails that aligned with the lower and middle bridge rail tubes, and new connection hardware designed to prevent vehicle snag during reverse-direction impacts. The critical impact points were selected using LS-DYNA for MASH test designation nos. 3-20 and 3-21 in the impact direction from the thrie-beam to the bridge rail. MASH test designation nos. 3-20 and 3-21 in the impact direction from the bridge rail to the thrie-beam AGT were determined to be non-critical. In test no. STBRT-1, the 2,404-lb small car impacted the AGT at a speed of 64.6 mph, an angle of 25.2 degrees, and at a location 21.3 in. upstream from post no. 19, thus resulting in an impact severity of 60.9 kip-ft. The small car was contained and redirected and resulted in a successful test according to MASH test designation no. 3-20 safety performance criteria. In test no. STBRT-2, the 5,007-lb quad cab pickup truck impacted the AGT at a speed of 62.7 mph, an angle of 24.9 degrees, and at a location 15.9 in. upstream from post no. 19, thus resulting in an impact severity of 116 kip-ft. The pickup truck was contained and redirected and resulted in a successful test according to MASH test designation no. 3-21 safety performance criteria.







Development of a MASH TL-3 Transition Between Guardrail and Portable Concrete Barriers


Book Description

Often, road construction causes the need to create a work zone. In these scenarios, portable concrete barriers (PCBs) are typically installed to shield workers and equipment from errant vehicles as well as prevent motorists from striking other roadside hazards. For an existing W-beam guardrail system installed adjacent to the roadway and near the work zone, guardrail sections are removed in order to place the portable concrete barrier system. The focus of this research study was to develop a proper stiffness transition between W-beam guardrail and portable concrete barrier systems. This research effort was accomplished through development and refinement of design concepts using computer simulation with LS-DYNA. Several design concepts were simulated, and design metrics were used to evaluate and refine each concept. These concepts were then analyzed and ranked based on feasibility, likelihood of success, and ease of installation. The rankings were presented to the Technical Advisory Committee (TAC) for selection of a preferred design alternative. Next, a Critical Impact Point (CIP) study was conducted, while additional analyses were performed to determine the critical attachment location and a reduced installation length for the portable concrete barriers. Finally, an additional simulation effort was conducted in order to evaluate the safety performance of the transition system under reverse-direction impact scenarios as well as to select the CIP. Recommendations were also provided for conducting a Phase II study and evaluating the nested Midwest Guardrail System (MGS) configuration using three Test Level 3 (TL-3) full-scale crash tests according to the criteria provided in the Manual for Assessing Safety Hardware, as published by the American Association of Safety Highway and Transportation Officials (AASHTO).




Development of Guardrail to Bridge Rail Transition


Book Description

This report describes the development and testing of a guardfence-to-rigid bridge rail transition. The transition consists of a tubular W-beam supported on 7 inch diameter round wood posts. It is designed to transition to a vertical wall or to the concrete safety shaped barrier. It can be used on new construction or as a retrofit for existing installations. Based on a full-scale vehicular crash test program, the design was judged to be in compliance with recommended impact performance criteria as presented in NCHRP Report 230. Also described is a tentative design for approach guardfence at bridge ends near an abutting roadway. The design consists of short radius, curved guardrail supported on weakened round wood posts.




Design and MASH TL-3 Evaluation of Surface Mounted Median Guardrail


Book Description

This report presents the development and crash testing of a surface-mounted median guardrail on concrete. The research team developed several preliminary design concepts of the median guardrail. One of these was selected by the Texas Department of Transportation for further development through finite element simulation analysis and full-scale crash testing. The safety performance of the final design of the surface-mounted median guardrail was evaluated in accordance with the guidelines included in the American Association of State Highway and Transportation Officials Manual for Assessing Safety Hardware (MASH), Second Edition (1). The design was evaluated for Test Level 3 (TL-3) of MASH, for which the following two crash tests were performed: 1. MASH Test 3-10: An 1100C small passenger sedan weighing 2420 lb., impacting the median guardrail while traveling at a speed and angle of 62 mi/h and 25 degrees. 2. MASH Test 3-11: A 2270P pickup truck weighing 5000 lb., impacting the median guardrail while traveling at a speed and angle of 62 mi/h and 25 degrees. The new surface-mounted median guardrail design passed the MASH evaluation criteria for both tests. This report provides details on the surface-mounted median guardrail, the crash tests and results, and the performance assessment of the median guardrail using the evaluation criteria of MASH TL-3 for longitudinal barriers.