Microcellular Processing


Book Description

A growing number of plastics processors gain a competitive edge by utilizing the commercial microcellular process using existing injection molding or extrusion equipment at commercial production rates with low-cost modifications. End users also gain an advantage when the microcellular process is incorporated into product design and cost. In order to facilitate the transition and to help processors and end users make the most of this cutting edge commercial technology, this book provides a comprehensive description of all crucial elements. Endorsed by Trexel Inc., this volume provides the much-needed information for anyone considering or already implementing this promising new technology.




Microcellular Injection Molding


Book Description

This book presents the most important aspects of microcellular injection molding with applications for science and industry. The book includes: experimental rheology and pressure-volume-temperature (PVT) data for different gas materials at real injection molding conditions, new mathematical models, micrographs of rheological and thermodynamic phenomena, and the morphologies of microcellular foam made by injection molding. Further, the author proposes two stages of processing for microcellular injection molding, along with a methodology of systematic analysis for process optimization. This gives critical guidelines for quality and quantity analyses for processing and equipment design.




Polymer Processing with Supercritical Fluids


Book Description

SCFs are currently the subjects of intense research and commercial interest. Applications such as the RESS (rapid expansion of supercritical fluid solutions) process are part of standard industrial practice. In view of their ever-growing importance in the polymer industry there is a need to fully comprehend how supercritical fluids interrelate with polymeric materials to realise the potential that can be gained from their use. The authors review the basic principles of SCFs and their application within the polymer industry: characteristics and properties, extraction of unwanted residual products, polymerisation solvents, and polymer impregnation. Processing applications such as plasticisation, foaming and blending are also considered. There is discussion of the potential within the polymer recycling industry for use of SCFs as cleaning agents or within supercritical oxidation processes. Around 400 references with abstracts from recent global literature accompany this review, sourced from the Polymer Library, to facilitate further reading. A subject index and a company index are included.




Recent Advances in the Processing of Wood-Plastic Composites


Book Description

Wood-plastic composite (WPC) is a non-recyclable composite material lumber or timber made of recycled plastic and wood wastes which has become one of the most dynamic sectors of the plastics industry in this decade. It is used in numerous applications, such as, outdoor deck floors, railings, fences, landscaping timbers, park benches, window and door frames. This book starts with a brief glimpse at the basic structures and properties of WPCs. Aspects such as surface treatment, machinery used and testing types of WPCs are also covered. The following chapters of the book give a view of foam technology, flame retardant properties and colour retardant properties of WPCs. The way morphology affects or controls the physical and mechanical behaviours of the finished materials is discussed. Finally, the authors give an overview of the applications of wood-plastic composites in daily life. The book may serve as a source book for scientists wishing to work in this field.










Blowing Agents and Foaming Processes 2005


Book Description

This 7th international conference was dedicated to blowing agents and process technology for foamed plastics and rubber. These proceedings provide excellent coverage of the key topics of interest to the industry. There are a good variety of papers on innovations in foaming technology and new applications of blowing agents, with sessions on foaming polyurethane and thermoplastics. There is also a very interesting overview paper on environmental issues and new legislation affecting the industry, particularly in construction applications.




Thermoplastic Foam Processing


Book Description

As researchers seek replacements for banned, ozone-depleting foaming agents, the authors of Thermoplastic Foam Processing: Principles and Development strive to develop a better understanding of foaming processes and find solutions for day-to-day practice. This book presents the latest research in foam extrusion and physical foaming agents with a st




Handbook Of Green Materials: Processing Technologies, Properties And Applications (In 4 Volumes)


Book Description

Green materials and green nanotechnology have gained widespread interest over the last 15 years; first in academia, then in related industries in the last few years.The Handbook of Green Materials serves as reference literature for undergraduates and graduates studying materials science and engineering, composite materials, chemical engineering, bioengineering and materials physics; and for researchers, professional engineers and consultants from polymer or forest industries who encounter biobased nanomaterials, bionanocomposites, self- and direct-assembled nanostructures and green composite materials in their lines of work.This four-volume set contains material ranging from basic, background information on the fields discussed, to reports on the latest research and industrial activities, and finally the works by contributing authors who are prominent experts of the subjects they address in this set.The four volumes comprise of:The first volume explains the structure of cellulose; different sources of raw material; the isolation/separation processes of nanomaterials from different material sources; and properties and characteristics of cellulose nanofibers and nanocrystals (starch nanomaterials). Information on the different characterization methods and the most important properties of biobased nanomaterials are also covered. The industrial point of view regarding both the processability and access of these nanomaterials, as well as large scale manufacturing and their industrial application is discussed — particularly in relation to the case of the paper industry.The second volume expounds on different bionanocomposites based on cellulose nanofibers or nanocrystals and their preparation/manufacturing processes. It also provides information on different characterization methods and the most important properties of bionanocomposites, as well as techniques of modeling the mechanical properties of nanocomposites. This volume presents the industrial point of view regarding large scale manufacturing and their applications from the perspective of their medical uses in printed electronics and in adhesives.The third volume deals with the ability of bionanomaterials to self-assemble in either liquids or forming organized solid materials. The chemistry of cellulose nanomaterials and chemical modifications as well as different assembling techniques and used characterization methods, and the most important properties which can be achieved by self-assembly, are described. The chapters, for example, discuss subjects such as ultra-light biobased aerogels based on cellulose and chitin, thin films suitable as barrier layers, self-sensing nanomaterials, and membranes for water purification.The fourth volume reviews green composite materials — including green raw materials — such as biobased carbon fibers, regenerated cellulose fibers and thermoplastic and thermoset polymers (e.g. PLA, bio-based polyolefines, polysaccharide polymers, natural rubber, bio-based polyurethane, lignin polymer, and furfurylalchohol). The most important composite processing technologies are described, including: prepregs of green composites, compounding, liquid composite molding, foaming, and compression molding. Industrial applications, especially for green transportation and the electronics industry, are also described.This four-volume set is a must-have for anyone keen to acquire knowledge on novel bionanomaterials — including structure-property correlations, isolation and purification processes of nanofibers and nanocrystals, their important characteristics, processing technologies, industrial up-scaling and suitable industry applications. The handbook is a useful reference not only for teaching activities but also for researchers who are working in this field.




Some Critical Issues for Injection Molding


Book Description

This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.