Modeling in Materials Processing


Book Description

Mathematical modeling and computer simulation are useful tools for improving materials processing. While courses in materials processing have covered modeling, they have been devoted to one particular class of materials--polymers, metals, or ceramics. This text offers a new approach, presenting an integrated treatment of metallic and non-metallic materials. The authors show that a common base of knowledge--specifically, the fundamentals of heat transfer and fluid mechanics--unifies these seemingly disparate areas. They emphasize understanding basic physical phenomena and knowing how to include them in a model. The book also includes selected numerical methods, a wealth of practical, realistic examples, and homework exercises.




CFD Modeling and Simulation in Materials Processing


Book Description

Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012




Deformation-Based Processing of Materials


Book Description

Deformation Based Processing of Materials: Behavior, Performance, Modeling and Control focuses on deformation based process behaviors and process performance in terms of the quality of the needed shape, geometries, and the requested properties of the deformed products. In addition, modelling and simulation is covered to create an in-depth and epistemological understanding of the process. Other topics discussed include ways to efficiently reduce or avoid defects and effectively improve the quality of deformed parts. The book is ideal as a technical document, but also serves as scientific literature for engineers, scientists, academics, research students and management professionals involved in deformation based materials processing.




Materials Processing Fundamentals


Book Description

This collection provides researchers and industry professionals with complete guidance on the synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Along with the fundamentals, it covers modeling of diverse phenomena in processes involving iron, steel, non-ferrous metals, and composites. It also goes on to examine second phase particles in metals, novel sensors for hostile-environment materials processes, online sampling and analysis techniques, and models for real-time process control and quality monitoring systems.




Fundamentals Of Materials Modelling For Metals Processing Technologies: Theories And Applications


Book Description

This book provides a comprehensive introduction to the unique theory developed over years of research on materials and process modelling and its application in metal forming technologies. It starts with the introduction of fundamental theories on the mechanics of materials, computational mechanics and the formulation of unified constitutive equations. Particular attention is paid to elastic-plastic formulations for cold metal forming and unified elastic-viscoplastic constitutive equations for warm/hot metals processing. Damage in metal forming and numerical techniques to solve and determine the unified constitutive equations are also detailed. Examples are given for the application of the unified theories to solve practical problems encountered in metal forming processes. This is particularly useful to predict microstructure evolution in warm/hot metal forming processes. Crystal plasticity theories and modelling techniques with their applications in micro-forming are also introduced in the book.The book is self-contained and unified in presentation. The explanations are highlighted to capture the interest of curious readers and complete enough to provide the necessary background material to further explore/develop new theories and applications.




Materials Processing Fundamentals 2021


Book Description

This volume covers various aspects of the fundamentals, synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Topics represented include but are not limited to: • Experimental, analytical, physical, and computer modeling of physical chemistry and thermodynamics • Modeling of the transport phenomena in materials processing and metallurgical processes involving iron, steel, nonferrous metals, and composites • Second-phase particles in metals and processes and the fundamentals (experimental studies or theoretical studies) on the nucleation, growth, motion, and removal of these particles from the molten metal or reactors • Physical chemistry, thermodynamics, and kinetics for the production and refining of rare-earth metals • Control of industrial processes in the field of extraction and processing of metals and materials




Numerical Modeling in Materials Science and Engineering


Book Description

Computing application to materials science is one of the fastest-growing research areas. This book introduces the concepts and methodologies related to the modeling of the complex phenomena occurring in materials processing. It is intended for undergraduate and graduate students in materials science and engineering, mechanical engineering and physics, and for engineering professionals or researchers.




Process Modeling in Composites Manufacturing


Book Description

There is a wealth of literature on modeling and simulation of polymer composite manufacturing processes. However, existing books neglect to provide a systematic explanation of how to formulate and apply science-based models in polymer composite manufacturing processes. Process Modeling in Composites Manufacturing, Second Edition provides tangible m




Modelling of Materials Processing


Book Description

This is a book about mathematical modelling. It focuses on the modelling of the preparation of materials. Materials are important, of course, in an economic sense: the "goods" of goods-and-services are made of materials. This provides a strong incentive to produce good materials and to improve existing materials. Mathematical modelling can help in this regard. Without a doubt, modelling a materials processing operation is not strictly necessary. Materials synthesis and fabrication processes certainly existed before the invention of mathematics and computers, and well before the combined use of mathematics and computers. Modelling can, however, be of assistance--if done properly--and if used properly. The mathematical modelling described in this book is, at its root, a rather formal, structured way of thinking about materials synthesis and fabrication processes. It requires looking at a process as a whole. It requires considering everything that is or might be important. It requires translating the details of a given physical process into one or more mathematical equations. It requires knowing how to simplify the equations without over-simplifying them.




Modeling and Simulation of Mineral Processing Systems


Book Description

Dr. R. Peter King covers the field of quantitative modeling of mineral processing equipment and the use of these models to simulate the actual behavior of ore dressing and coal washing as they are configured to work in industrial practice. The material is presented in a pedagogical style that is particularly suitable for readers who wish to learn the wide variety of modeling methods that have evolved in this field. The models vary widely from one unit type to another. As a result each model is described in some detail. Wherever possible model structure is related to the underlying physical processes that govern the behaviour of particulate material in the processing equipment. Predictive models are emphasised throughout so that, when combined, they can be used to simulate the operation of complex mineral processing flowsheets. The development of successful simulation techniques is a major objective of the work that is covered in the text. - Covers all aspects of modeling and simulation - Provides all necessary tools to put the theory into practice