Refractory Materials


Book Description

Refractory materials are used in several industries involving very aggressive environments, thus the number of chemical, thermal and physical properties required for a refractory material are high and diverse. In Refractory Materials: Characteristics, Properties and Uses, the authors suggest that the determination of the mineralogical phases amounts is an essential parameter for the design of new refractories matrix to have command over the desired properties and quality of the final product. The subsequent chapter may serve as a guide to the composition- and microstructure-based interpretation of experimental findings in refractory materials. Based on the concepts and refractory materials data provided in this book, taking into account the general issues concerning strength measurements, the reader should be able to realistically assess even such complex quantities as thermal shock resistance parameters. Next, a systematic joint study of the temperature dependences of the isobaric molar heat capacity CP(T) and the volume coefficient of thermal expansion β(T) of polyatomic solids was carried out on the example of refractory oxide ceramics: periclase, MgO, and corundum, Al2O3. Both ceramics have the widest practical applications and are considered as reference substances, which justifies their choice for research. In the closing chapter, the B-model is applied to a joint study of temperature dependences of the principal thermodynamic functions of the selected refractory oxide ceramics, namely, periclase, MgO, and corundum, Al2O3. Primarily, the isobaric molar heat capacity CP(T), the volume coefficient of thermal expansion β(T), and their correlation, β(CP), were investigated between T = 0 and the melting point Tm. Under the B-model control, mutually consistent calorimetric (change in the molar enthalpy, the molar entropy, the reduced thermodynamic potential) and dilatometric (the molar volume, the volume coefficient of thermal expansion) data were obtained and tabulated in the entire solid state range of the ceramics.




Electric Refractory Materials


Book Description

An exploration of electric refractory materials, this book covers developments of blue light-emitting diodes using GaN-based nitrides for laser and high-temperature and -frequency devices. "Electric Refractory Materials" introduces growth and evaluation standards of films and bulk crystals, with consideration of band structure, surface electronic structure, and lattice vibrations. It also covers heat capacity and thermal conductivity, irradiation properties, and selective surfaces. Focusing on diamond material, the book examines its synthesis and characterization as well as its electrical, optical, and conductive properties. The book also discusses the use of silicon carbide, boron compounds, and other material used in electronic and light-emitting devices.




Refractory Material Selection for Steelmaking


Book Description

The first book since 1974 written by a steelmaking end user and refractory engineer Why do you pick the refractory you do? How do you choose? Where do you start the selection process? The answers to these questions must always take into account the balance of competing interests among operations, purchasing, and the suppliers. Refractory Material Selection forSteelmaking is the ultimate guide to finding ideal answers to these questions. By following the step-by-step instructions—paired with detailed explanations and full-color diagrams—readers will be able to critically select the materials that are most appropriate for them. This book considers: The goals of refractory selection What causes refractories to wear out The properties of refractories and their raw materials Specific refractory applications Key strategies used to procure refractories Tom Vert's 25 years of experience in steelmaking combined with a ceramic engineering background provide comprehensive information that will benefit anyone working with refractories in steelmaking or any other industry.




Refractory Technology


Book Description

This book explains the refractories from different fundamental aspects, even with the support of phase diagrams, and also details the prominent applications of these industrial materials. The initial chapters cover fundamentals of refractories, classifications, properties, and testing, while later chapters describe different common shaped and unshaped refractories in detail and special refractories in a concise manner. The second edition includes new classifications, microstructures, the effect of impurities with binary and ternary phase diagrams, and recent trends in refractories including homework problems and an updated bibliography. Features: Provides exclusive material on refractories Discusses detailed descriptions of different shaped and unshaped refractories Covers concepts like environmental issues, recycling, and nanotechnology Explores details on testing and specifications including thermochemical and corrosion behavior Includes a separate chapter on trends of refractories and other issues This book is aimed at junior/senior undergraduate students and researchers of ceramics, metallurgical engineering, and refractories.




Refractories Handbook


Book Description

This comprehensive reference details the technical, chemical, and mechanical aspects of high-temperature refractory composite materials for step-by-step guidance on the selection of the most appropriate system for specific manufacturing processes. The book surveys a wide range of lining system geometries and material combinations and covers a broad




Refractory Materials


Book Description

The book provides, in a compact format, basic knowledge and practically oriented information on specific properties of refractory materials, on their testing and inspection, and on interpretation of test results. Tables and illustrations are used to clarify fundamental concepts on a comparative basis. This pocket format manual provides an overview of the diverse range of modern refractories and their application-relevant properties. Its main feature is a series of practice-derived articles by well-known authors in the field on the various material groups and their characteristic property data. The content has deliberately been kept concise and instructive, abstracting and more detailed works are referenced.




The Technology of Ceramics and Refractories


Book Description

This work describes current engineering practices and techniques in the fields of ceramics in the Soviet Union. Appearing for the first time in English, the book will be extremely useful as a text for ceramic education and as a reference guide for anyone in the field. Techniques are treated in detail not heretofore available. Contents Preface * Part I, Building Ceramics: Classification of Products * Wall, Roof, and Facing Materials * Ceramzite (light, porous ceramic) * Stove Tiles and Majolica Parts * Stoneware * Part II, Refractory Materials: Classification of Refractories * Properties of Refractories * Chamotte Products * Products with a High Alumina Content * Dinas * Magnesite Refractories * Forsterite Refractories * Chromite Refractorries and Their mixture with Magnesites * Refractories Containing Zirconia * Dolomite Refractories * Refractories Containing Carbon * Highly Refractory Materials and Pure Oxide Products * Refractory Mortars, Cements, and Concrete, Light weight (heat-insulating) Refractories * Part III, Fine Ceramics: Raw Materials *Preparation of Ceramic Paster * Molding and Shaping * Kiln Drying and Firing * Glazing * Glazes * Ceramic Colors * Sorting, Finishing and Decorating * Porcelain * Household and Art China * Porcelain Used in Electrical Engineering * Electric Insulators and Other Parts Made of Special Pastes * Fine Stoneware * Faience and Semiporcelain * Faience and Semiporcelain for Sanitation and Building * Glazed Faience Tiles * Bibliography




Refractories for Aluminium


Book Description

This book details the peculiarities of the requirements for refractories designed for aluminium metallurgical process: reduction, cast house, and anode production. The author describes requirements specific to the properties and structure of refractory materials that differentiate it from the refractories for ferrous metallurgy and other refractories. A comparison is drawn between the properties and structure of refractories and carbon cathode materials from different points of view: from the point of physical chemistry and chemistry interactions during the metallurgical process and from the point of design of reduction pots and furnaces with the aspect to the service life time of metallurgical aggregates.




Refractory Engineering


Book Description

Refractory linings must be installed in plants and furnaces operated by the nonferrous metal, iron and steel, glass, construction material, chemical and petrochemical industries as well as in power plants and refuse incinerators. Consequently, refractory engineering is charged with a major task: control the fire and protection of the supporting structure of the furnaces and plants against too high temperatures.




Refractories for the Cement Industry


Book Description

This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.