The Practical Application of the Process Capability Study


Book Description

Creating a universal language for problem solving, The Practical Application of the Process Capability Study: Evolving from Product Control to Process Control delineates the process capability study, a powerful tool that, when understood and implemented, provides benefits to every department within a manufacturing organization. With easy to read, step-by-step flow diagrams on how to perform process capability studies and measurement process analyses, the book’s coverage includes: The benefits of statistical process control over statistical product control Real-world industrial examples and case studies illustrating how to use the techniques Ways for management to determine if the investment in process capability studies is providing an appropriate return Methods to correct lack of stability and capability once either condition has been identified, such as the ANOVA technique and the simple three-factor designed experiment A flow chart that enables machine operators to execute a process capability study without interfering with productivity A great deal of information is available on the technical concepts of the process capability study, much of it emphasizing the mathematics. Unfortunately, concentrating on the math and fine distinctions, such as the difference between alpha- and beta-type errors, has created barriers preventing many from fully appreciating the basic concepts, the simplicity, and the usefulness of the tool. This book shows you how to use the process capability study to increase return on investment from your statistical process control/Six Sigma effort and make your company more competitive.




Process Capability Analysis


Book Description

Process Capability Analysis: Estimating Quality presents a systematic exploration of process capability analysis and how it may be used to estimate quality. The book is designed for practitioners who are tasked with insuring a high level of quality for the products and services offered by their organizations. Along with describing the necessary statistical theory, the book illustrates the practical application of the techniques to data that do not always satisfy the standard assumptions. The first two chapters deal with attribute data, where the estimation of quality is restricted to counts of nonconformities. Both classical and Bayesian methods are discussed. The rest of the book deals with variable data, including extensive discussions of both capability indices and statistical tolerance limits. Considerable emphasis is placed on methods for handling non-normal data. Also included are discussions of topics often omitted in discussions of process capability, including multivariate capability indices, multivariate tolerance limits, and capability control charts. A separate chapter deals with the problem of determining adequate sample sizes for estimating process capability. Features:  Comprehensive treatment of the subject with consistent theme of estimating percent of nonconforming product or service.  Includes Bayesian methods.  Extension of univariate techniques to multivariate data.  Demonstration of all techniques using Statgraphics data analysis software. Neil Polhemus is Chief Technology Officer at Statgraphics Technology and the original developer of the Statgraphics program for statistical analysis and data visualization. Dr. Polhemus spent 6 years on the faculty of the School of Engineering and Applied Science at Princeton University before moving full-time to software development and consulting. He has taught courses dealing with statistical process control, design of experiments and data analysis for more than 100 companies and government agencies.




Handbook of Multivariate Process Capability Indices


Book Description

Providing a single-valued assessment of the performance of a process is often one of the greatest challenges for a quality professional. Process Capability Indices (PCIs) precisely do this job. For processes having a single measurable quality characteristic, there is an ample number of PCIs, defined in literature. The situation worsens for multivariate processes, i.e., where there is more than one correlated quality characteristic. Since in most situations quality professionals face multiple quality characteristics to be controlled through a process, Multivariate Process Capability Indices (MPCIs) become the order of the day. However, there is no book which addresses and explains different MPCIs and their properties. The literature of Multivariate Process Capability Indices (MPCIs) is not well organized, in the sense that a thorough and systematic discussion on the various MPCIs is hardly available in the literature. Handbook of Multivariate Process Capability Indices provides an extensive study of the MPCIs defined for various types of specification regions. This book is intended to help quality professionals to understand which MPCI should be used and in what situation. For researchers in this field, the book provides a thorough discussion about each of the MPCIs developed to date, along with their statistical and analytical properties. Also, real life examples are provided for almost all the MPCIs discussed in the book. This helps both the researchers and the quality professionals alike to have a better understanding of the MPCIs, which otherwise become difficult to understand, since there is more than one quality characteristic to be controlled at a time. Features: A complete guide for quality professionals on the usage of different MPCIs. A step by step discussion on multivariate process capability analysis, starting from a brief discussion on univariate indices. A single source for all kinds of MPCIs developed so far. Comprehensive analysis of the MPCIs, including analysis of real-life data. References provided at the end of each chapter encompass the entire literature available on the respective topic. Interpretation of the MPCIs and development of threshold values of many MPCIs are also included. This reference book is aimed at the post graduate students in Industrial Statistics. It will also serve researchers working in the field of Industrial Statistics, as well as practitioners requiring thorough guidance regarding selection of an appropriate MPCI suitable for the problem at hand.




Encyclopedia And Handbook Of Process Capability Indices: A Comprehensive Exposition Of Quality Control Measures


Book Description

This unique volume provides an up-to-date and detailed description of the various process capability indices widely (and sometimes misleadingly) used in the applications at production sites. The authors, who are internationally recognized experts in this area with numerous contributions to the field, provide a lucid exposition, which covers all the main aspects, developments and advances.The concept of Process Capability Index (PCI) is barely 20 years old, but the multitude of available versions can overwhelm even the most seasoned practitioner. The organized and self-contained presentation of the material starting from 1980's primitive indices (Cp and Cpk) up to the newly proposed indices for the cases of multiple dependent characteristics results in an authoritative and indispensable reference.A proper balance between theoretical investigation and “rule-of-thumb” practical procedures is maintained in order to eliminate the tensions among various methodologies of assessing the capability of industrial processes.




Process Capability Indices


Book Description

A solid, rigorous, yet comprehensible analysis of process capability indices, this work bridges the gap between theoretical statisticians and quality control practitioners, showing how an understanding of these indices can lead to process improvement.




Measuring Process Capability


Book Description




Introduction to Statistical Quality Control


Book Description

"This book is about the use of modern statistical methods for quality control and improvement. It provides comprehensive coverage of the subject from basic principles to state-of-the-art concepts. and applications. The objective is to give the reader a sound understanding of the principles and the basis for applying them in a variety of situations. Although statistical techniques are emphasized. throughout, the book has a strong engineering and management orientation. Extensive knowledge. of statistics is not a prerequisite for using this book. Readers whose background includes a basic course in statistical methods will find much of the material in this book easily accessible"--




Statistical Process Control


Book Description

The business, commercial and public-sector world has changed dramatically since John Oakland wrote the first edition of Statistical Process Control – a practical guide in the mid-eighties. Then people were rediscovering statistical methods of ‘quality control’ and the book responded to an often desperate need to find out about the techniques and use them on data. Pressure over time from organizations supplying directly to the consumer, typically in the automotive and high technology sectors, forced those in charge of the supplying production and service operations to think more about preventing problems than how to find and fix them. Subsequent editions retained the ‘took kit’ approach of the first but included some of the ‘philosophy’ behind the techniques and their use. The theme which runs throughout the 7th edition is still processes - that require understanding, have variation, must be properly controlled, have a capability, and need improvement - the five sections of this new edition. SPC never has been and never will be simply a ‘took kit’ and in this book the authors provide, not only the instructional guide for the tools, but communicate the management practices which have become so vital to success in organizations throughout the world. The book is supported by the authors' extensive and latest consulting work within thousands of organisations worldwide. Fully updated to include real-life case studies, new research based on client work from an array of industries, and integration with the latest computer methods and Minitab software, the book also retains its valued textbook quality through clear learning objectives and end of chapter discussion questions. It can still serve as a textbook for both student and practicing engineers, scientists, technologists, managers and for anyone wishing to understand or implement modern statistical process control techniques.




Practical Process Control


Book Description

Practical Process Control introduces process control to engineers and technicians unfamiliar with control techniques, providing an understanding of how to actually apply control in a real industrial environment. It avoids analytical treatment of the numerous statistical process control techniques to concentrate on the practical problems involved. A practical approach is taken, making it relevant in virtually all manufacturing and process industries. There is currently no information readily available to practising engineers or students that discusses the real problems and such material is long overdue. - An indispensable guide for all those involved in process control - Includes equipment specification, troubleshooting, system specification and design - Provided with guidelines of HOW TO and HOW NOT TO install process control




Process Control


Book Description

This expanded new edition is specifically designed to meet the needs of the process industry, and closes the gap between theory and practice. Back-to-basics approach, with a focus on techniques that have an immediate practical application, and heavy maths relegated to the end of the book Written by an experienced practitioner, highly regarded by major corporations, with 25 years of teaching industry courses Supports the increasing expectations for Universities to teach more practical process control (supported by IChemE)