3D Printing of Non-Metallic Materials


Book Description

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3D Printing of Metals


Book Description

3D printing is rapidly emerging as a key manufacturing technique that is capable of serving a wide spectrum of applications, ranging from engineering to biomedical sectors. Its ability to form both simple and intricate shapes through computer-controlled graphics enables it to create a niche in the manufacturing sector. Key challenges remain, and a great deal of research is required to develop 3D printing technology for all classes of materials including polymers, metals, ceramics, and composites. In view of the growing importance of 3D manufacturing worldwide, this Special Issue aims to seek original articles to further assist in the development of this promising technology from both scientific and technological perspectives. Targeted reviews, including mini-reviews, are also welcome, as they play a crucial role in educating students and young researchers.




Metal Additive Manufacturing


Book Description

METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.




3D Printing in Chemical Sciences


Book Description

3D printing has rapidly established itself as an essential enabling technology within research and industrial chemistry laboratories. Since the early 2000s, when the first research papers applying this technique began to emerge, the uptake by the chemistry community has been both diverse and extraordinary, and there is little doubt that this fascinating technology will continue to have a major impact upon the chemical sciences going forward. This book provides a timely and extensive review of the reported applications of 3D Printing techniques across all fields of chemical science. Describing, comparing, and contrasting the capabilities of all the current 3D printing technologies, this book provides both background information and reader inspiration, to enable users to fully exploit this developing technology further to advance their research, materials and products. It will be of interest across the chemical sciences in research and industrial laboratories, for chemists and engineers alike, as well as the wider science community.




3D Printing with Biomaterials


Book Description

Additive manufacturing or 3D printing, manufacturing a product layer by layer, offers large design freedom and faster product development cycles, as well as low startup cost of production, on-demand production and local production. In principle, any product could be made by additive manufacturing. Even food and living organic cells can be printed. We can create, design and manufacture what we want at the location we want. 3D printing will create a revolution in manufacturing, a real paradigm change. 3D printing holds the promise to manufacture with less waste and energy. We can print metals, ceramics, sand, synthetic materials such as plastics, food or living cells. However, the production of plastics is nowadays based on fossil fuels. And that’s where we witness a paradigm change too. The production of these synthetic materials can be based also on biomaterials with biomass as feedstock. A wealth of new and innovative products are emerging when we combine these two paradigm changes: 3D printing and biomaterials. Moreover, the combination of 3D printing with biomaterials holds the promise to realize a truly sustainable and circular economy.




Metallic Microlattice Structures


Book Description

This work reviews the current state of the art in metallic microlattice structures, manufactured using the additive manufacturing processes of selective laser melting, electron beam melting, binder jetting and photopolymer wave guides. The emphasis is on structural performance (stiffness, strength and collapse). The field of additively manufactured metallic microlattice structures is fast changing and wide ranging, and is being driven by developments in manufacturing processes. This book takes a number of specific structural applications, viz. sandwich beams and panels, and energy absorbers, and a number of conventional metallic materials, and discusses the use of additive manufactured metallic microlattice structures to improve and enhance these structural performances. Structural performances considered includes such non linear effects as plasticity, material rupture, elastic and plastic instabilities, and impact loading. The specific discussions are put into the context of wider issues, such as the effects of realisation processes, the effects of structural scale, use of sophisticated analysis and synthesis methodologies, and the application of existing (conventional) structural theories. In this way, the specific discussions are put into the context of the emerging general fields of Architectured (Architected) Materials and Mechanical Metamaterials.




Rapid Prototyping of Biomaterials


Book Description

Rapid Prototyping of Biomaterials: Principles and Applications provides a comprehensive review of established and emerging rapid prototyping technologies (such as bioprinting) for medical applications. Rapid prototyping, also known as layer manufacturing, additive manufacturing, solid freeform fabrication, or 3D printing, can be used to create complex structures and devices for medical applications from solid, powder, or liquid precursors. Following a useful introduction, which provides an overview of the field, the book explores rapid prototyping of nanoscale biomaterials, biosensors, artificial organs, and prosthetic limbs. Further chapters consider the use of rapid prototyping technologies for the processing of viable cells, scaffolds, and tissues. With its distinguished editor and international team of renowned contributors, Rapid Prototyping of Biomaterials is a useful technical resource for scientists and researchers in the biomaterials and tissue regeneration industry, as well as in academia. - Comprehensive review of established and emerging rapid prototyping technologies (such as bioprinting) for medical applications - Chapters explore rapid prototyping of nanoscale biomaterials, biosensors, artificial organs, and prosthetic limbs - Examines the use of rapid prototyping technologies for the processing of viable cells, scaffolds, and tissues




Manufacturing Process Selection Handbook


Book Description

Manufacturing Process Selection Handbook provides engineers and designers with process knowledge and the essential technological and cost data to guide the selection of manufacturing processes early in the product development cycle. Building on content from the authors' earlier introductory Process Selection guide, this expanded handbook begins with the challenges and benefits of identifying manufacturing processes in the design phase and appropriate strategies for process selection. The bulk of the book is then dedicated to concise coverage of different manufacturing processes, providing a quick reference guide for easy comparison and informed decision making. For each process examined, the book considers key factors driving selection decisions, including: - Basic process descriptions with simple diagrams to illustrate - Notes on material suitability - Notes on available process variations - Economic considerations such as costs and production rates - Typical applications and product examples - Notes on design aspects and quality issues Providing a quick and effective reference for the informed selection of manufacturing processes with suitable characteristics and capabilities, Manufacturing Process Selection Handbook is intended to quickly develop or refresh your experience of selecting optimal processes and costing design alternatives in the context of concurrent engineering. It is an ideal reference for those working in mechanical design across a variety of industries and a valuable learning resource for advanced students undertaking design modules and projects as part of broader engineering programs. - Provides manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format - Includes process capability charts detailing the processing tolerance ranges for key material types - Offers detailed methods for estimating costs, both at the component and assembly level




3D Printing


Book Description

3D Printing: Fundamentals to Emerging Applications discusses the fundamentals of 3D-printing technologies and their emerging applications in many important sectors such as energy, biomedicals, and sensors. Top international authors in their fields cover the fundamentals of 3D-printing technologies for batteries, supercapacitors, fuel cells, sensors, and biomedical and other emerging applications. They also address current challenges and possible solutions in 3D-printing technologies for advanced applications. Key features: Addresses the state-of-the-art progress and challenges in 3D-printing technologies Explores the use of various materials in 3D printing for advanced applications Covers fundamentals of the electrochemical behavior of various materials for energy applications Provides new direction and enables understanding of the chemistry, electrochemical properties, and technologies for 3D printing This is a must-have resource for students as well as researchers and industry professionals working in energy, biomedicine, materials, and nanotechnology.




Additive Manufacturing of Metals: The Technology, Materials, Design and Production


Book Description

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners