Materials Characterization for Process Control and Product Confromity


Book Description

Nondestructive testing (NDT) is used to examine the ability of materials and components to withstand loads. Two features of NDT are defect inspection and materials characterization. Because of the increasing ability to manufacture materials and products "defect free" there is less need for defect-oriented NDT but an increasing need for materials characterization. This book is the first comprehensive work on materials characterization, presenting the state of the art and practical applications. Materials characterization is used during production, operations, service intervals, or after repairs. Materials are used to withstand mechanical, thermal, chemical, and irradiation loads-or a combination thereof. The ability to withstand these loads is essentially a function of parameters like chemical composition, microstructure, macrostructure, residual stresses, and materials properties. The physical background of NDT is presented along with its different methods. Ultrasonics, electromagnetics, and X-rays are treated with appropriate detail, while other methods such as acoustic emission, vibration analysis, optical, and thermal methods are also covered. The different methods of materials characterization are discussed following the goal parameters, from atomic to macroscopic dimensions. One of the practical features of the book is the presentation of real world applications. On-line process control and condition monitoring are discussed, as well as off-line applications for materials characterization after production and after operation.




Ludwig's Applied Process Design for Chemical and Petrochemical Plants


Book Description

The fourth edition of Ludwig's Applied Process Design for Chemical and Petrochemical Plants, Volume Three is a core reference for chemical, plant, and process engineers and provides an unrivalled reference on methods, process fundamentals, and supporting design data.New to this edition are expanded chapters on heat transfer plus additional chapters focused on the design of shell and tube heat exchangers, double pipe heat exchangers and air coolers. Heat tracer requirements for pipelines and heat loss from insulated pipelines are covered in this new edition, along with batch heating and cooling of process fluids, process integration, and industrial reactors. The book also looks at the troubleshooting of process equipment and corrosion and metallurgy. - Assists engineers in rapidly analyzing problems and finding effective design methods and mechanical specifications - Definitive guide to the selection and design of various equipment types, including heat exchanger sizing and compressor sizing, with established design codes - Batch heating and cooling of process fluids supported by Excel programs




Microstructure and Mechanical Behavior of Deep Drawing DC04 Steel at Different Length Scales


Book Description

The deformation behavior of steels is strongly influenced by their microstructure which is a result of the alloying elements and thermal treatments. In this work, the microstructure and the deformation behavior of a non-alloyed deep drawing DC04 steel was investigated. The microstructure was analyzed during heat treatment by EBSD, then microcompression experiments were performed on selected microstructural units and then bulk steel samples were mechanically tested by tensile experiments.




Manufacturing Processes 4


Book Description

This book provides essential information on metal forming, utilizing a practical distinction between bulk and sheet metal forming. In the field of bulk forming, it examines processes of cold, warm and hot bulk forming, as well as rolling and a new addition, the process of thixoforming. As for the field of sheet metal working, on the one hand it deals with sheet metal forming processes (deep drawing, flange forming, stretch drawing, metal spinning and bending). In terms of special processes, the chapters on internal high-pressure forming and high rate forming have been revised and refined. On the other, the book elucidates and presents the state of the art in sheet metal separation processes (shearing and fineblanking). Furthermore, joining by forming has been added to the new edition as a new chapter describing mechanical methods for joining sheet metals. The new chapter “Basic Principles” addresses both sheet metal and bulk forming, in addition to metal physics, plastomechanics and computational basics; these points are complemented by the newly added topics of metallography and analysis, materials and processes for testing, and tribology and lubrication techniques. The chapters are supplemented by an in-depth description of modern numeric methods such as the finite element method. All chapters have been updated and revised for the new edition, and many practical examples from modern manufacturing processes have been added.




ICAMDMS 2024


Book Description

We, the Department of Production Engineering, PSG College of Technology, Coimbatore, Tamil Nadu, India, are delighted to introduce the proceedings of the International Conference on the Advancements in Materials, Design, and Manufacturing for Sustainable Development ICAMDMS 2024. The conference proceedings encapsulate the knowledge of diverse insights and cutting-edge research shared by the participants of the conference in significant domains such as materials, design, manufacturing, industrial and production engineering converging on the theme of sustainable development. The technical program of ICAMDMS 2024 consists of 46 full papers, including nine oral presentation sessions at the main conference themes. The conference themes are: Track 1 – Advanced Materials; Track 2 - Design; Track 3 - Manufacturing; and Track 4 – Industrial and Production Engineering. Aside from the high-quality technical paper presentations, the technical program also featured eight keynote lectures. The eight keynote speakers are (1) Dr. Redouane Zitoune from Paul Sabatier University, Toulose-III, France, (2) Dr. Jinyang Xu from Shanghai Jiao Tong University, China, (3) Dr. Juan Pablo from Escobedo-Daiz UNSW, Canberra, Australia, (4) Dr. Santhakumar Mohan from IIT Palakkad, (5) Dr. Afzaal Ahmed from IIT Palakkad, (6) Dr. Ravi K R from IIT Jodhpur, (7) Mr. Vijay V from Lakshmi Machine Works – Advanced Technology Center, Coimbatore and (8) Ms. Thangamalar from Research and Development, Tractors and Farm Equipment (TAFE), Chennai. The Conference was enlightened with an industrial talk by Dr. S. Chandrasekar, Corporate Director, Roots Group of Companies, Coimbatore. ICAMDMS 2024 was sponsored by Propel Industries Pvt. Ltd., Coimbatore, PSG Centre for Academic Research and Excellence, Coimbatore, Janatics India Pvt. Ltd., Coimbatore, Baarga Die Castings, Coimbatore, Crossfields Water Purifiers Pvt. Ltd., Coimbatore, TESA Technology, Coimbatore, Guruvayurappan Textile Pvt. Ltd., Udumalpet, Sakthi Gear Products, Coimbatore and 2017-21 and 2018-22 alumni of the Department of Production Engineering. In this compendium, one can find a wealth of knowledge covering advanced materials, innovative designs, and sustainable manufacturing practices. We extend our gratitude to the Management & Principal - PSGCT, Head of the Department – Production Engineering, ICAMDMS 2024 advisory committee, conference committee, sponsors, participants, faculty members, staff, and students who have contributed to the ICAMDMS 2024 and made it a platform for meaningful discourse. As we delve into this intellectual journey, we anticipate that this proceeding will be a valuable resource for researchers, academicians, and professionals worldwide, fostering collaboration and inspiring future endeavors toward achieving a sustainable environment. Dr R Rudramoorthy, Dr. M. Senthilkumar, Dr. M. R. Pratheesh Kumar, Dr. J. Pradeep Kumar Dr. R. Rajamani and Dr.J.Baskaran













Cold Micro Metal Forming


Book Description

This open access book contains the research report of the Collaborative Research Center “Micro Cold Forming” (SFB 747) of the University of Bremen, Germany. The topical research focus lies on new methods and processes for a mastered mass production of micro parts which are smaller than 1mm (by forming in batch size higher than one million). The target audience primarily comprises research experts and practitioners in production engineering, but the book may also be of interest to graduate students alike.




Machinery


Book Description