Design for Additive Manufacturing


Book Description

Design for Additive Manufacturing is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. This timely synopsis of state-of-the-art design tools for AM brings the reader right up-to-date on the latest methods from both academia and industry. Tools for both metallic and polymeric AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, thus demonstrating best-practice in AM design. - Covers all the commonly used tools for designing for additive manufacturing, as well as descriptions of important emerging technologies - Provides systematic methods for optimizing AM process selection for specific production requirement - Addresses design tools for both metallic and polymeric AM technologies - Includes commercially relevant case studies that showcase best-practice in AM design, including the biomedical, aerospace, defense and automotive sectors




Additive Manufacturing Technologies


Book Description

This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.




Selective Laser Sintering Additive Manufacturing Technology


Book Description

Selective Laser Sintering Additive Manufacturing Technology is a unique and comprehensive guide to this emerging technology. It covers in detail the equipment, software algorithms and control systems, material preparations and process technology, precision control, simulation analysis, and provides examples of applications of selective laser sintering (SLS). SLS technology is one of the most promising advances in 3D printing due to the high complexity of parts it can form, short manufacturing cycle, low cost, and wide range of materials it is compatible with. Typical examples of SLS technology include SLS manufacturing casting molds, sand molds (core), injection molds with conformal cooling channels, and rapid prototyping of ceramic and plastic functional parts. It is already widely used in aviation, aerospace, medical treatment, machinery, and numerous other industries. Drawing on world-leading research, the authors provide state of the art descriptions of the technologies, tools, and techniques which are helping academics and engineers use SLS ever more effectively and widely. Provides instructions for how to accurately use SLS for forming Analyses the numerical simulation methods for key SLS technologies Addresses the use of SLS for a range of materials, including polymer, ceramic and coated sand powder




Nanotechnology-Based Additive Manufacturing


Book Description

Nanotechnology-Based Additive Manufacturing State-of-the-art overview of additive manufacturing techniques with an emphasis on processes, product designs and applications This book offers a thorough overview of additive manufacturing technologies, including manufacturing requirements, product design, optimization of processes and product parameters to reduce manufacturing costs. It provides a comprehensive and state-of-the-art review on various additive manufacturing technologies, their advantages, shortcomings, potential applications and future directions. Sample topics discussed by the three well-qualified editors on the topic of additive manufacturing include: Areas of application in the fields of electronics, aerospace, construction, automobile, sports and biomedicine Material considerations, the requirement of specific design, fabrication and processing methods Advantages and disadvantages of various 3D printing techniques for the respectively intended applications This book is an immensely valuable resource for researchers working in the field of additive manufacturing or 3D printing, or for developers dealing with the processing and manufacturing of materials and products for advanced technologies.




The Management of Additive Manufacturing


Book Description

This book introduces readers to additive technology and its application in different business sectors. It explores the fundamental impact additive has on technology, particularly on operations, innovation, supply chains, the environment and customer relations. Subsequently, on the basis of a broad survey of the best technology adopters, it offers advice on how to enhance business value by implementing the technology in different industrial and commercial environments. Additive manufacturing (AM) is a new area of manufacturing that has already brought about phenomenal changes to industry and business models. It affects nearly all aspects of the managerial and organizational thinking that was applied to conventional manufacturing. Currently, the technology is being adopted in manufacturing areas that involve high-value products with complex geometries, and small to medium production volumes. It boosts the productivity of new product development processes by slashing costs, reducing time and promoting creativity and innovativeness. Further, it shrinks supply chains by bringing firms closer to their customers. This unique book offers abundant empirical and practical evidence confirming the value of this new technology.




Fundamentals of Additive Manufacturing for the Practitioner


Book Description

Fundamentals of Additive Manufacturing for the Practitioner Discover how to shift from traditional to additive manufacturing processes with this core resource from industry leaders Fundamentals of Additive Manufacturing for the Practitioner delivers a vital examination of the methods and techniques needed to transition from traditional to additive manufacturing. The book explains how traditional manufacturing work roles change as various industries move into additive manufacturing and describes the flow of the typical production process in additive manufacturing. Detailed explorations of the processes, inputs, machine and build preparation, post-processing, and best practices are included, as well as real-world examples of the principles discussed within. Every chapter includes a problems and opportunities section that prompts readers to apply the book’s techniques to their own work. Diagrams and tables are distributed liberally throughout the work to present concepts visually, and key options and decisions are highlighted to assist the reader in understanding how additive manufacturing changes traditional workflows. Readers will also benefit from the inclusion of A thorough introduction on how to move into additive manufacturing, including the identification of a manufacturing opportunity and its characteristics An exploration of how to determine if additive manufacturing is the right solution, with descriptions of the origins of additive manufacturing and the current state of the technology An examination of the materials used in additive manufacturing, including polymers, composites, metals, plasters, and biomaterials A discussion of choosing an additive manufacturing technology and process Perfect for mechanical engineers, manufacturing professionals, technicians, and designers new to additive manufacturing, Fundamentals of Additive Manufacturing for the Practitioner will also earn a place in the libraries of technical, vocational, and continuing education audiences seeking to improve their skills with additive manufacturing workflows.




A Practical Guide to Design for Additive Manufacturing


Book Description

This book provides a wealth of practical guidance on how to design parts to gain the maximum benefit from what additive manufacturing (AM) can offer. It begins by describing the main AM technologies and their respective advantages and disadvantages. It then examines strategic considerations in the context of designing for additive manufacturing (DfAM), such as designing to avoid anisotropy, designing to minimize print time, and post-processing, before discussing the economics of AM. The following chapters dive deeper into computational tools for design analysis and the optimization of AM parts, part consolidation, and tooling applications. They are followed by an in-depth chapter on designing for polymer AM and applicable design guidelines, and a chapter on designing for metal AM and its corresponding design guidelines. These chapters also address health and safety, certification and quality aspects. A dedicated chapter covers the multiple post-processing methods for AM, offering the reader practical guidance on how to get their parts from the AM machine into a shape that is ready to use. The book’s final chapter outlines future applications of AM. The main benefit of the book is its highly practical approach: it provides directly applicable, “hands-on” information and insights to help readers adopt AM in their industry




Phase Selling for Additive Manufacturing


Book Description

To date, Phase Selling for Additive Manufacturing is the only sales methodology developed specifically for the 3D printer industry--by an industry insider with a proven track record of success. This significant added benefit can expand your success exponentially. For this reason, consider giving this highly specialized sales process your trust--and use it in its entirety. The results will be evident in your success!




Springer Handbook of Additive Manufacturing


Book Description

This Handbook is the ultimate definitive guide that covers key fundamentals and advanced applications for Additive Manufacturing. The Handbook has been structured into seven sections, comprising of a thorough Introduction to Additive Manufacturing; Design and Data; Processes; Materials; Post-processing, Testing and Inspection; Education and Training; and Applications and Case Study Examples. The general principles and functional relationships are described in each chapter and supplemented with industry use cases. The aim of this book is to help designers, engineers and manufacturers understand the state-of-the-art developments in the field of Additive Manufacturing. Although this book is primarily aimed at students and educators, it will appeal to researchers and industrial professionals working with technology users, machine or component manufacturers to help them make better decisions in the implementation of Additive Manufacturing and its applications.




Additive Manufacturing of Metals


Book Description

This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.