Experimental Investigation of Propped Fracture Conductivity in Tight Gas Reservoirs Using The Dynamic Conductivity Test


Book Description

Hydraulic Fracturing stimulation technology is used to increase the amount of oil and gas produced from low permeability reservoirs. The primary objective of the process is to increase the conductivity of the reservoir by the creation of fractures deep into the formation, changing the flow pattern from radial to linear flow. The dynamic conductivity test was used for this research to evaluate the effect of closure stress, temperature, proppant concentration, and flow back rates on fracture conductivity. The objective of performing a dynamic conductivity test is to be able to mimic actual field conditions by pumping fracturing fluid/proppant slurry fluid into a conductivity cell, and applying closure stress afterwards. In addition, a factorial design was implemented in order to determine the main effect of each of the investigated factors and to minimize the number of experimental runs. Due to the stochastic nature of the dynamic conductivity test, each experiment was repeated several times to evaluate the consistency of the results. Experimental results indicate that the increase in closure stress has a detrimental effect on fracture conductivity. This effect can be attributed to the reduction in fracture width as closure stress was increased. Moreover, the formation of channels at low proppant concentration plays a significant role in determining the final conductivity of a fracture. The presence of these channels created an additional flow path for nitrogen, resulting in a significant increase in the conductivity of the fracture. In addition, experiments performed at high temperatures and stresses exhibited a reduction in fracture conductivity. The formation of a polymer cake due to unbroken gel dried up at high temperatures further impeded the propped conductivity. The effect of nitrogen rate was observed to be inversely proportional to fracture conductivity. The significant reduction in fracture conductivity could possibly be due to the effect of polymer dehydration at higher flow rates and temperatures. However, there is no certainty from experimental results that this conductivity reduction is an effect that occurs in real fractures or whether it is an effect that is only significant in laboratory conditions. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/148364




Experimental Study of the Effect of Stress and Fluid Sensitivity on Propped and Un-propped Fracture Conductivity in Preserved Reservoir Shale


Book Description

A good amount of work has been done on analyzing the effect of stress and fluid sensitivity on fracture conductivity in sandstones. This thesis tries to answer similar questions with regard to shale formations. Shales are very sensitive to aqueous fluids and their mechanical properties change when exposed to it. This mechanical property change in shale is mainly caused due to clay swelling. Some of the previous researchers working on shale fluid sensitivity failed to use preserved reservoir cores for their experiments and allowed them to dry out. This study has been conducted on preserved Utica and Eagle Ford core samples. Experiments were conducted to study the effect of effective stress on propped and un-propped fracture conductivity. These experiments were conducted at reservoir temperature and pressure conditions to mimic field conditions. Different fluids were flowed through the fracture to compare the effect of different fluids on fracture conductivity. To prevent clay swelling various clay stabilizers are used in the field during drilling and fracturing operations. Experiments were conducted to test the effectiveness of different clay stabilizers in preventing fracture conductivity reduction. Some of the clay stabilizers were more effective than others but all of them were unable to prevent fracture conductivity reduction when fracture was flowed with a high pH fluid.




Laboratory Study to Identify the Impact of Fracture Design Parameters Over the Final Fracture Conductivity Using the Dynamic Fracture Conductivity Test Procedure


Book Description

This investigation carried out the analysis of fracture conductivity in a tight reservoir using laboratory experiments, by applying the procedure known as the dynamic fracture conductivity test. Considering the large number of experiments necessary to evaluate the effect of each parameter and the possible interaction of their combinations, the schedules of experiments were planned using a fractional factorial design. This design is used during the initial stage of studies to identify and discharge those factors that have little or no effect. Finally, the most important factors can then be studied in more detail during subsequent experiments. The objectives of this investigation were focused on identifying the effect of formation parameters such as closure stress, and temperature and fracture fluid parameters such as proppant loading over the final conductivity of a hydraulic fracture treatment. With the purpose of estimating the relation between fracture conductivity and the design parameters, two series of experiments were performed. The first set of experiments estimated the effects of the aliases parameters. The isolated effect of each independent parameter was obtained after the culmination of the second set of experiments. The preliminary test results indicated that the parameters with major negative effect over the final conductivity were closure stress and temperature. Some additional results show that proppant distribution had a considerable role over the final fracture conductivity when a low proppant concentration was used. Channels and void spaces in the proppant pack were detected on these cases improving the conductivity of the fracture, by creating paths of high permeability. It was observed that with experiments at temperatures around 250 degrees F, the unbroken gel dried up creating permeable scales that resulted in a significant loss in conductivity. The results of this investigation demonstrated that dynamic fracture conductivity test procedure is an excellent tool to more accurately represent the effects of design parameters over the fracture conductivity. These results are also the first step in the development of a statistical model that can be used to predict dynamic fracture conductivity.







The Effects of Fracture Orientation and Anisotropy on Hydraulic Fracture Conductivity in the Marcellus Shale


Book Description

Production of hydrocarbons from low-permeability shale reservoirs has become economically feasible thanks in part to advances in horizontal drilling and hydraulic fracturing. Together, these two techniques help to create a network of highly-permeable fractures, which act as fluid conduits from the reservoir to the wellbore. The efficacy of a fracturing treatment can best be determined through fracture conductivity analysis. Fracture conductivity is defined as the product of fracture permeability and fracture width, and describes both how much and how easily fluid can flow through fractures. It is therefore directly related to well performance. The goal of this work is to explore fracture conductivity of Marcellus shale samples fractured in both horizontal and vertical orientations. The Marcellus shale, located primarily in Pennsylvania, Ohio, West Virginia, New York, and Maryland, is the largest gas-bearing shale formation in North America, and its development has significant implications on regional economies, the northeast United States' energy infrastructure, and the availability of petrochemical plant feedstock. In this work, a series of experiments was conducted to determine the propped fracture conductivity of 23 different samples from Elimsport and Allenwood, Pennsylvania. Before conductivity measurements were taken, the pedigree of samples was verified through XRD analysis, elastic rock properties were measured and compared against literature values, and fracture surface contours were mapped and measured. Fracture conductivity of both horizontally and vertically-fracture samples was determined by measuring the pressure drop of nitrogen gas through a modified API conductivity cell. Results show that fracture conductivity varies as a function of fracture orientation only when anisotropy of the rock's mechanical properties is pronounced. It is hypothesized that the anisotropy of Young's Modulus and Poisson's Ratio play a significant role in fracture mechanics, and therefore in the width of hydraulically-induced fractures. Ultimately, the experiments conducted as part of this work show that fracture conductivity trends are strongly tied to both proppant concentration and the rock's mechanical properties. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/155300







Acid Fracture and Fracture Conductivity Study of Field Rock Samples


Book Description

Acid fracturing is a well stimulation strategy designed to increase the productivity of a producing well. The parameters of acid fracturing and the effects of acid interaction on specific rock samples can be studied experimentally. Acid injection data and fracture conductivity measurements obtained in the research presented in this thesis yielded results that qualified and quantified the impact of a specific acid system on rock samples of varying acid solubility. Six rock samples from a carbonate reservoir were labeled A through F to protect proprietary information included in this research. A 2% potassium chloride solution was used for the acid system and fracture conductivity measurements to prevent clay swelling. Injection temperature, contact time, and injection rate were designed to simulate field treatment conditions. The effects of a chelating agent on fracture conductivity were also studied. Before and after images of the rock samples indicated that the effect of 15% hydrochloric acid on the samples was limited but correlated with the rock acid solubility. Samples E and F had a greater value of acid solubility and showed noticeable surface etching. Samples A, B, and C had lower values of acid solubility and did not show signs of surface etching. Sample D was of moderate acid solubility and showed minimal signs of surface etching. Fracture conductivity did not correlate directly with acid solubility, but likely was a function of inherent matrix permeability based on leak-off measurements and fracture conductivity measurements. Finally, the fracture conductivity of Sample D increased after exposure to a chelating agent. Commonly, acid fracture experimental studies are carried out with outcrop rock samples. The samples have more homogenous properties and without hydrocarbon content. In this study, cores from downhole formation were used. The original condition was preserved as much as possible to simulate real field situations. However, using field rock samples does present challenges not generally associated with outcrop rock samples. Based on the information gathered from the work presented in this thesis, conclusions were drawn concerning the effectiveness of a 15% hydrochloric acid treatment in this formation and the challenges of using field rock samples. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/151691




Observations of a Potential Size-effect in Experimental Determination of the Hydraulic Properties of Fractures


Book Description

In several recent investigations, experimental studies on the effect of normal stress on the hydraulic conductivity of a single fracture were made on three rock specimens ranging in cross-sectional area from 0.02 m2 to over 1.0 m2. At the maximum stress levels that could be attained (10 to 20 MPa), minimum values of the fracture hydraulic conductivity were not the same for each rock specimen. These minimum values increased with specimen size, indicating that the determination of fracture conductivity may be significantly influenced by a size effect. The implications of these results are important. Cores collected in the field are normally not larger than 0.15 m in diameter. However, the results of this work suggest that when this size core is used for laboratory investigations, the results may be nonconservative in that fracture permeabilities will be significantly lower than will be found in the field. 6 figures.




Dynamic Fracture Conductivity --An Experimental Investigation Based on Factorial Analysis


Book Description

This work is about fracture conductivity; how to measure and model it based on experimental data. It is also about how to determine the relative importance of the factors that affect its magnitude and how to predict its magnitude based on these factors. We dynamically placed the slurry hereby simulating the slurry placement procedure in a field-scale fracture. We also used factorial and fractional factorial designs as the basis of our experimental investigation. The analysis and interpretation of experimental results take into account the stochastic nature of the process. We found that the relative importance of the investigated factors is dependent on the presence of outliers and how they are handled. Based on our investigation we concluded that the investigated factors arranged in order of decreasing impact on conductivity are: closure stress, polymer loading, flow back rate, presence of breaker, temperature and proppant concentration. In particular, we find that at high temperatures, fracture conductivity was severely reduced due to the formation of a dense proppant-polymer cake. Also, dehydration of the residual gel in the fracture at high flow back rates appears to cause severe damage to conductivity at higher temperatures. This represents a new way of thinking about the fracture cleanup process; not only as a displacement process, but also as a displacement and evaporative process. In engineering practice, this implies that aggressive flow back schemes are not necessarily beneficial for conductivity development. Also, we find that at low proppant concentrations, there is the increased likelihood of the formation of channels and high porosity fractures resulting in high fracture conductivities. The uniqueness of this work is a focus on the development of a conductivity model using regression analysis and also the illustration of a procedure that can be used to develop a conductivity model using dimensional analysis. We reviewed both methodologies and applied them to the challenge of modeling fracture conductivity from experimental studies. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/149287