Applying ISA-88 in Discrete and Continuous Manufacturing


Book Description

The ISA standards 88 and 95 are manufacturing standards established in the late 1990s and periodically updated by the governing bodies responsible for them -Instrumentation Society of America and American National Standards Institute. This book finds applications of ISA batch recipes to continuous and semi-continuous manufacturing operations.




ISA-88 Implementation Experiences


Book Description

The ISA standards 88 and 95, respectively are manufacturing procedural and operational standards established in the late 1990s and periodically updated by the governing bodies responsible for them - the ISA and WBF. The two standards and their components set up protocols and uniform specifications for batch control systems.




THE WBF BOOK SERIES--ISA 88 Implementation Experiences


Book Description

THE WBF BOOK SERIES--ISA 88 Implementation Experiences features: * How to set up flexible Batch recipes with ISA 88 protocols * How to upgrade an existing legacy system with ISA 88 features * How to make best of use of the ISA protocols in complex assembly processes * Case studies of implementing ISA 88 for actual applications in chemical processes, software migration, and other real industry challenges The ISA (International Society of Automation) standards 88 and 95, respectively [ ) are manufacturing procedural and operational standards established in the late 1990s and periodically updated by the governing bodies responsible for them--the ISA and WBF (World Batch Forum). The two standards and their components set up protocols and uniform specifications for batch control systems, including types of control equipment, design of control systems and interpretation of batch control data, as well as integrating such processes with the general manufacturing business enterprise. In Volume 2 of the series, the ISA 88 is explained in terms of use in batch processing or semi-batch processing, both when setting up a new ISA 88 system or retrofitting an existing system with ISA 88 "recipes." The ISA 88 and 95 standards have been around (and periodically updated) for nearly 20 years now, but little really helpful has been published on how to put those standards into use, particularly from a pragmatic, real-life experience point of view. The four books in this new series will do exactly that: explain to the manufacturing engineer, the controls engineers, and the industrial planner and manager alike how these standards translate into improved batch and continuous process operations--and ultimately how those operations can be integrated and automated into the general business operations (accounting, inventory, customer relations, product development) of the manufacturing concern.




Design Patterns for Flexible Manufacturing


Book Description

This handy resource defines an effective set of design patterns and rules you should know when applying the widely used ISA-88 industry standards to batch manufacturing (called the S88 design pattern) and continuous and discrete manufacturing (called the NS88 design pattern for non-stop production). This book clearly identifies what elements are defined in the batch series and what elements make up the S88 and NS88 design patterns for flexible manufacturing. The book defines design patterns for control system programming, providing patterns for the organization of programmable logic controller (PLC), digital control system (DCS), and other control system application codes. Whether you are in a batch, continuous, or discrete manufacturing environment, these design patterns can be applied to a wide range of production systems, making systems easier to design and implement.




Control System Migrations


Book Description

This new book, by the original developer of the BACnet standards, explains how BACnet's protocols manage all basic building functions in a seamless, integrated way. BACnet is a data communication protocol for building automation and control systems, developed within ASHRAE in cooperation with ANSI and the ISO. This book explains how BACnet works with all major control systems--including those made by Honeywell, Siemens, and Johnson Controls--to manage everything from heating to ventilation to lighting to fire control and alarm systems. BACnet is used today throughout the world for commercial and institutional buildings with complex mechanical and electrical systems. Contractors, architects, building systems engineers, and facilities managers must all be cognizant of BACnet and its applications. With a real 'seat at the table,' you'll find it easier to understand the intent and use of each of the data sharing techniques, controller requirements, and opportunities for interoperability between different manufacturers' controllers and systems. Highlights include: * A review of the history of BACnet and its essential features, including the object model, data links, network technologies, and BACnet system configurations; * Comprehensive coverage of services including object access, file access, remote device management, and BACnet-2012's new alarm and event capabilities; * Insight into future directions for BACnet, including wireless networking, network security, the use of IPv6, extensions for lifts and escalators, and a new set of BACnet Web Services; * Extensive reference appendices for all objects and services; and * Acronyms and abbreviations




Understanding Ultrasonic Level Measurement


Book Description

Ultrasonics is a reliable and proven technology for level measurement. It has been used for decades in many diverse industries such as water treatment, mining, aggregates, cement, and plastics. Ultrasonics provides superior inventory accuracy, process control, and user safety. Understanding Ultrasonic Level Measurement is a comprehensive resource in which you will learn about the history of ultrasonics and discover insights about its systems, installation and applications. This book is designed with many user-friendly features and vital resources including: • Real-life application stories • Diagrams and recommendations that aid both the novice and advanced user in the selection and application of an ultrasonic level measurement system • Glossary of terminology




Measurement and Monitoring


Book Description

This book presents the main methods and techniques for measuring and monitoring the accuracy of geometrical parameters of precision Computer Numerically Controlled (CNC) and automated machines, including modern coordinate measuring machines (CMMs). Highlights include: • Standard methods and means of testing, together with methods newly developed and tested by the authors; • Various parameters, such as straightness, perpendicularity, flatness, pitch, yaw, and roll, as well as the principal processes for measurement of these parameters; • Lists and tables of geometrical accuracy parameters, together with diagrams of arrangements for their control and evaluation of measurement results; • Special methods and some original new devices for measurement and monitoring, information measuring systems (consisting of laser interferometers, photoelectric raster encoders or scales, etc.), and methods for the measurement and testing of circular scales, length scales, and encoders; • Methods for measuring small lengths, gaps, and distances between two surfaces; • Examples showing the suitability of mechatronic methods for high accuracy correction of machines; and • Particular attention is given to the analysis of ISO written standards of accuracy control, terms and definitions, and methods for evaluation of the measurement results during performance verification.




Catching the Process Fieldbus


Book Description

Industrial communications are a multidimensional, occasionally confusing, mixture of fieldbuses, software packages, and media. The intent of this book is to make it all accessible. When industrial controls communication is understood and then installed with forethought and care, network operation can be both beneficial and painless. To that end, the book is designed to speak to you, whether you’re a beginner or interested newbie, the authors guide you through the bus route to communication success. However, this is not a how-to manual. Rather, think of it as a primer laying the groundwork for controls communication design, providing information for the curious to explore and motivation for the dedicated to go further.




Plastics Technology Handbook - Volume 2


Book Description

This comprehensive handbook provides a simplified, practical and innovative approach to understanding the design and manufacture of plastic products. It will expand the reader's understanding of plastics technology by defining and focusing on past, current, and future technical trends. The content is presented so that both technical and nontechnical readers can understand the interrelationships of materials to processes. Different plastic products are examined and their related critical factors are shown, from meeting performance requirements in different environments, to reducing costs and targeting for zero defects. Examples used include small to large, and simple to complex shapes. Information is included on static properties (tensile, flexural), dynamic properties (creep, fatigue, impact) and physical and chemical properties. Extensive reference sources and useful data and physical and chemical constants are also provided. Volume 2 offers detailed coverage of most major plastics processing techniques, including injection molding, extrusion, blow molding, and thermoforming.




Quality Recognition & Prediction


Book Description

The Mahalanobis-Taguchi data handling and pattern recognition system is widely established-- built and extended from the original quality control precepts of Genichi Taguchi. But the MT system is not always well understood. This new book makes the system much more vivid and concrete with real-life applications in a wide variety of disciplines from industry to general commerce. The book offers a clear computational method to show the user how to actually apply the system to real manufacturing control problems. With the renowned international industry background of the three authors and their historic ties to Genichi Taguchi, this book will bring a unique insight into how to get the most benefits from the MT System. The book offers an overview of pattern recognition issues and the precepts of the MT system. explains the merits of the MT System and its computational methods. shows how to handle data with the MT System and extract useful information. provides a useful comparison of the advantages and disadvantages between traditional Artificial Intelligence systems and the MT system. provides case study examples of MT Systems applications.




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