Assembly Line Planning and Control


Book Description

​Assembly Line Planning and Control describes the basic fundamentals of assembly lines for single model lines, mixed model make-to-stock lines, mixed model make-to-order lines and for one-station assembly. The book shows how to select the quantity of units to schedule for a shift duration, compute the number of operators needed on a line, set the conveyor speed, coordinate the main line with sub-assembly lines, assign the work elements to the operators on the line, sequence the models down the line, sequence the jobs down the line, calculate the part and component requirements for a line and for each station, determine the replenish needs of the parts and components from the suppliers, compute the similarity between the models being produced and show applications, use learning curves to estimate time and costs of assembly, and measure the efficiency of the line. The material is timeless and the book will never become obsolete. The author presents solutions with easy-to-understand numerical examples that can be applied to real-life applications.​




Production Planning and Control


Book Description

Production Planning and Control draws on practitioner experiences on the shop floor, covering everything a manufacturing or industrial engineer needs to know on the topic. It provides basic knowledge on production functions that are essential for the effective use of PP&C techniques and tools. It is written in an approachable style, thus making it ideal for readers with limited knowledge of production planning. Comprehensive coverage includes quality management, lean management, factory planning, and how they relate to PP&C. End of chapter questions help readers ensure they have grasped the most important concepts. With its focus on actionable knowledge and broad coverage of essential reference material, this is the ideal PP&C resource to accompany work, research or study. - Uses practical examples from the industry to clearly illustrate the concepts presented - Provides a basic overview of statistics to accompany the introduction to forecasting - Covers the relevance of PP&C to key emerging themes in manufacturing technology, including the Industrial Internet of Things and Industry 4




MANUFACTURING PLANNING AND CONTROL SYSTEMS FOR SUPPLY CHAIN MANAGEMENT


Book Description

Manufacturing Planning and Control Systems for Supply Chain Management is both the classic field handbook for manufacturing professionals in virtually any industry and the standard preparatory text for APICS certification courses. This essential reference has been totally revised and updated to give professionals the knowledge they need.




Kaizen Assembly


Book Description

It is easy to learn the philosophy and the concepts of kaizen. It is quite another challenge to translate the philosophy into action. While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event. This approach demon




Assembly Line Design


Book Description

Efficient assembly line design is a problem of considerable industrial importance. Assembly Line Design will be bought by technical personnel working in design, planning and production departments in industry as well as managers in industry who want to learn more about concurrent engineering. This book will also be purchased by researchers and postgraduate students in mechanical, manufacturing or micro-engineering.




Make-to-Order Assembly Management


Book Description

Purchasing .Fabrication Assembly Distribution Figure 1.1: Multi-Level Manufacturing System for Make-to-Order Products specific resources of a type, i.e., a certain machine or a single worker, the determination of the sequence operations are processed on a ma chine, and the assignment of start and finish times to operations. We will modify this framework to be specifically suited for multi level make-to-order manufacturing systems. We assume that the facil ity design issue is settled, i.e., the location and the layout of the facility as well as the capacity ofthe three main resource types of the company are determined. These resource types are the engineering department, the fabrication department, and the assembly department. The engineering department is concerned with the construction of new products as well as the modification and customization of ex isting products. This entails the generation of engineering documents such as blue prints for manufacturing. The capacity of the engineering department is determined by the the count and qualification of engi neers and by the availability of construction devices such as computer aided design (CAD) systems etc.




Computer-aided Assembly Planning


Book Description

The assembly sector is one of the least automated in the manufacturing industry. Automation is essential if industrial companies are to be competitive in the future. In assembly, an integrated and flexible approach is needed because 75% of the applications are produced in small and medium batches. The methodologies developed in this book deal with the integration of the assembly process from the initial design of the product to its production. In such an integrated system, assembly planning is one of the most important features. A well-chosen assembly plan will reduce both the number of tool changes and the fixtures within the assembly cell. It will prevent the handling of unstable subassemblies, simplify the design of the robot grippers and reduce production costs. An automatic generator of assembly sequences can be an efficient aid to the designer. Whenever he or she modifies features of the product, the influence of these modifications can immediately be checked on the sequences. For small batch production, the automatic generation of assembly sequences is faster, more reliable and more cost-effective than manual generation. By using this latter method interesting sequences could be missed because of the combinatorial explosion of solutions. The main subjects treated in this book are as follows. 1. Presentation and classification of existing systems of automatic generation of assembly sequences. Automatic assembly planning is, indeed, a very recent research area and, in my experience, no systematic study has been carried out up to now.




Assembly Line Design


Book Description

This book attempts to treat line design and its related subjects in a cohesive manner, with an emphasis on design applications. It discusses general guidelines for setting up assumptions and determining line performance parameters, based on empirical data from literature reports.







Industrial Assembly


Book Description

Industrial Assembly is a rapidly changing field with significant importance in production. This book is the first of its kind to combine technology, design, methods, and planning and control models of assembly operations and systems. With the increasing importance of assembly in industry and of simultaneous engineering approaches, this timely publication provides: comprehensive coverage of technological, engineering, and management aspects of this field; multi-disciplinary approaches to rationalization of assembly operations and systems; explanation of qualitative models, information technologies, and design techniques, which have been practised effectively in industrial assembly; as well as theoretical foundations and emerging trends that shape the future of assembly.