Experimental Study of Nucleate Boiling Bubble Dynamics and Heat Transfer Enhancement on Printed Bi-functional Surfaces


Book Description

Boiling heat transfer is studied for its ability to dissipate high fluxes and achieve heat transfer coefficients two orders of magnitude greater than single-phase heat transfer systems. Heater surface enhancement with increased surface area, varied geometry, wettability contrast and micro/nano-structures can further enhance boiling heat transfer performance through bubble nucleation augmentation. Bubble nucleation control, growth and departure dynamics is important in understanding boiling phenomena and enhancing nucleate boiling heat transfer performance. Bi-functional surfaces for enhanced boiling heat transfer were fabricated and studied through investigation of bubble dynamics and pool boiling experiments. For the fabrication of the surface, hydrophobic polymer dot arrays are first printed on a substrate, followed by hydrophilic ZnO nanostructure deposition via microreactor-assisted nanomaterial deposition (MAND) processing. Wettability contrast between the hydrophobic polymer dot arrays and aqueous ZnO solution allows for the fabrication of surfaces with distinct wettability regions. Bi-functional surfaces with various configurations were fabricated and their bubble dynamics were examined at elevated heat flux, revealing various nucleate boiling phenomena. In particular, aligned and patterned bubbles with a tunable departure frequency and diameter were demonstrated in a boiling experiment for the first time. A pool boiling experimental facility has been designed and built to investigate nucleate pool boiling in water at atmospheric pressure. Resulting boiling curves of enhanced surfaces showed up to 3X enhancement in heat transfer coefficients at the same surface superheat using bi-functional surfaces, compared to a bare stainless steel surface. The surfaces show promising results for energy savings in two-phase change applications.







Bubble Dynamics and Heat Transfer in Pool Boiling on Wires at Different Gravity


Book Description

A series of experimental studies on bubble dynamical behaviors and heat transfer in pool boiling on thin wires in different gravity conditions have been performed in the past years, including experiments in long-term microgravity aboard the 22nd Chinese recoverable satellite RS-22, in short-term microgravity in the drop tower Beijing, and in normal gravity on the ground. Steady pool boiling of degassed R113 on thin platinum wires has been studied using a temperature-controlled heating method. A voltage-controlled heating method has also been used in normal gravity. A slight enhancement of nucleate boiling heat transfer is observed in microgravity, while dramatic changes of bubble behaviors are very evident. Considering the influence of the Marangoni effects, the different characteristics of bubble behaviors in microgravity have been explained. A new bubble departure model including the influence of the Marangoni effects has also been proposed, which can predict the whole observation both in microgravity and in normal gravity. The value of CHF (critical heat flux) in microgravity is lower than that in normal gravity, but it can be predicted well by the Lienhard-Dhir correlation, although the dimensionless radius, or the square root of the Bond number, in the present case is far beyond its initial application range. A further revisit on the scaling of CHF with heater radius in normal gravity, which is focused on the case of a small Bond number, has also been performed in our laboratory using different kinds of working fluids at different subcooling conditions. Interactions between the influences of the subcooling and heater radius will be important for the case of a small Bond number. In addition to the Bond number, there may exist some other parameters, which may be material-dependent, that play important roles in the CHF phenomenon with a small Bond number.




Enhanced Boiling Heat Transfer


Book Description

This is a comprehensive survey of boiling heat transfer augmentation, one of the most dynamic areas in the field. The text covers fundamental aspects of boiling augmentation and provides an in-depth treatment of enhanced boiling surface applications in industry.




A Contribution Towards the Numerical Study of Bubble Dynamics in Nucleate Boiling at Local Scale Using a Conservative Level Set Method


Book Description

Nucleate boiling is an efficient means of heat transfer that has been the subject of many studies which have lead to more empirical results than knowledge on the physical mechanisms that govern the phenomena. In this work, a conservative level set method (LSM) was applied to the study of bubble dynamics during nucleate pool boiling which reduces the computational cost of reinitialization techniques traditionally used with LSM to limit phase loss. Also a force-balance approach to modelling dynamic apparent contact angle (CA) was proposed in this study based on the physics of the moving contact line (CL). It was tested against the traditional CL velocity approach and validated in comparison to available experimental data. In comparison to the CL velocity model our approach reduces the non-physical stick/slip behaviour of the CL and allows a smoother transition from the minimum receding to the maximum advancing CA, which is more akin to the physical phenomena. It was also demonstrated that the heat transfer during bubble growth is proportional to the apparent CA.







Handbook of Phase Change


Book Description

Provides a comprehensive coverage of the basic phenomena. It contains twenty-five chapters which cover different aspects of boiling and condensation. First the specific topic or phenomenon is described, followed by a brief survey of previous work, a phenomenological model based on current understanding, and finally a set of recommended design equa