Capabilities of the Materials Contamination Team at Marshall Space Flight Center


Book Description

The Materials Contamination Team of the Environmental Effects Group, Materials, Processes, and Manufacturing Department, has been recognized for its contribution to space flight, including space transportation, space science and flight projects, such as the reusable solid rocket motor, Chandra X-Ray Observatory, and the International Space Station. The Materials Contamination Team s realm of responsibility encompasses all phases of hardware development including design, manufacturing, assembly, test, transportation, launch-site processing, on-orbit exposure, return, and refurbishment if required. Contamination is a concern in the Space Shuttle with sensitivity bondlines and reactive fluid (liquid oxygen) compatibility as well as for sensitive optics, particularly spacecraft such as Hubble Space Telescope and Chandra X-Ray Observatory. The Materials Contamination Team has a variety of facilities and instrumentation capable of contaminant detection identification, and monitoring. The team addresses material applications dealing with environments, including production facilities, clean rooms, and on-orbit exposure. The team of engineers and technicians also develop and evaluates new surface cleanliness inspection technologies. Databases are maintained by the team for proces! materials as well as outgassing and optical compatibility test results for specific environments.Burns, H. D. and Finckenor, M. M. and Boothe, R. E. and Albyn, K. C. and Finchum, C. A.Marshall Space Flight CenterCONTAMINATION; INTERNATIONAL SPACE STATION; NASA SPACE PROGRAMS; MATERIALS TESTS; PARTICULATES; CLEAN ROOMS; ENVIRONMENT EFFECTS; NEAR INFRARED RADIATION; SPECTROSCOPY; OUTGASSING; HUBBLE SPACE TELESCOPE; SCANNING ELECTRON MICROSCOPY; ULTRAVIOLET RADIATION













Safety Design for Space Systems


Book Description

The lack of widespread education in space safety engineering and management has profound effects on project team effectiveness in integrating safety during design. On one side, it slows down the professional development of junior safety engineers, while on the other side it creates a sectarian attitude that isolates safety engineers from the rest of the project team. To speed up professional development, bridge the gap within the team, and prevent hampered communication and missed feedback, the entire project team needs to acquire and develop a shared culture of space safety principles and techniques.The second edition of Safety Design for Space Systems continues to address these issues with substantial updates to chapters such as battery safety, life support systems, robotic systems safety, and fire safety. This book also features new chapters on crew survivability design and nuclear space systems safety. Finally, the discussion of human rating concepts, safety-by-design principles, and safety management practices have also been revised and improved. With contributions from leading experts worldwide, this second edition represents an essential educational resource and reference tool for engineers and managers working on space projects. - Provides basic multidisciplinary knowledge on space systems safety design - Addresses how space safety engineering and management can be implemented in practice - Includes new chapters on crew survivability design and nuclear space systems safety - Fully revised and updated to reflect the latest developments in the field




Safety Design for Space Systems


Book Description

Progress in space safety lies in the acceptance of safety design and engineering as an integral part of the design and implementation process for new space systems. Safety must be seen as the principle design driver of utmost importance from the outset of the design process, which is only achieved through a culture change that moves all stakeholders toward front-end loaded safety concepts. This approach entails a common understanding and mastering of basic principles of safety design for space systems at all levels of the program organisation. Fully supported by the International Association for the Advancement of Space Safety (IAASS), written by the leading figures in the industry, with frontline experience from projects ranging from the Apollo missions, Skylab, the Space Shuttle and the International Space Station, this book provides a comprehensive reference for aerospace engineers in industry. It addresses each of the key elements that impact on space systems safety, including: the space environment (natural and induced); human physiology in space; human rating factors; emergency capabilities; launch propellants and oxidizer systems; life support systems; battery and fuel cell safety; nuclear power generators (NPG) safety; habitat activities; fire protection; safety-critical software development; collision avoidance systems design; operations and on-orbit maintenance. - The only comprehensive space systems safety reference, its must-have status within space agencies and suppliers, technical and aerospace libraries is practically guaranteed - Written by the leading figures in the industry from NASA, ESA, JAXA, (et cetera), with frontline experience from projects ranging from the Apollo missions, Skylab, the Space Shuttle, small and large satellite systems, and the International Space Station - Superb quality information for engineers, programme managers, suppliers and aerospace technologists; fully supported by the IAASS (International Association for the Advancement of Space Safety)










Studies into Additive Manufacturing for In-Space Manufacturing


Book Description

Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools developed show that it is possible to employ thermoplastic polymer materials fabricated using AM together with reusable and flexible high-performance carbon-fiber-based composite ties. The AM-printed part is completely recyclable. The carbon-fiber composite ties are repurposed into new structural configurations without loss in properties. The results of this project are now published by SAE International. Studies into Additive Manufacturing for In-Space Manufacturing is a series of interconnected papers that explore: Lessons learned in processing of recycled thermoplastic filaments The criticality of process control on the print process The effects of orientation angles and print parameters on mechanical behavior Microstructural analysis Case studies of tools included in the spacecraft's toolbox