Condition-based Maintenance and Machine Diagnostics


Book Description

Condition-based monitoring is an accepted feature of many industries: petro-chemical, power generation, coal mining and steel-making, for instance. In manufacturing, its application has been somewhat muted. This text attempts to present the fundamental justification for condition-based maintenance together with enough analytic and practical guidance for its implementation. There are chapters on the two dominant techniques of vibration and debris analysis. Also, basic diagnostic methods are given along with a presentation of the systems approach to condition monitoring. A detailed case study shows the practical application of the techniques presented. Finally, future developments in the use of expert systems and A1 techniques are highlighted. Condition-based Maintenance and Machine Diagnostics gives details of both off-the-shelf solutions and analytic diagnostic techniques to enable a bespoke solution to be developed. It is suitable for senior undergraduates and postgraduates in the field of manufacturing and industrial engineering, and it furnishes managers in industry with sufficient information to judge the usefulness of the techniques for their particular application.




Condition Monitoring and Diagnostic Engineering Management


Book Description

This Proceedings contains the papers presented at the 14th International Conference on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2001), held in Manchester, UK, on 4-6 September 2001. COMADEM 2001 builds on the excellent reputation of previous conferences in this series, and is essential for anyone working in the field of condition monitoring and maintenance management.The scope of the conference is truly interdisciplinary. The Proceedings contains papers from six continents, written by experts in industry and academia the world over, bringing together the latest thoughts on topics including: Condition-based maintenance Reliability centred maintenance Asset management Industrial case studies Fault detection and diagnosis Prognostics Non-destructive evaluation Integrated diagnostics Vibration Oil and debris analysis Tribology Thermal techniques Risk assessment Structural health monitoring Sensor technology Advanced signal processing Neural networks Multivariate statistics Data compression and fusion This Proceedings also contains a wealth of industrial case studies, and the latest developments in education, training and certification. For more information on COMADEM's aims and scope, please visit http://www.comadem.com




Machinery Condition Monitoring


Book Description

Find the Fault in the Machines- Drawing on the author’s more than two decades of experience with machinery condition monitoring and consulting for industries in India and abroad, Machinery Condition Monitoring: Principles and Practices introduces the practicing engineer to the techniques used to effectively detect and diagnose faults in machines. Providing the working principle behind the instruments, the important elements of machines as well as the technique to understand their conditions, this text presents every available method of machine fault detection occurring in machines in general, and rotating machines in particular. A Single-Source Solution for Practice Machinery Conditioning Monitoring- Since vibration is one of the most widely used fault detection techniques, the book offers an assessment of vibration analysis and rotor-dynamics. It also covers the techniques of wear and debris analysis, and motor current signature analysis to detect faults in rotating mechanical systems as well as thermography, the nondestructive test NDT techniques (ultrasonics and radiography), and additional methods. The author includes relevant case studies from his own experience spanning over the past 20 years, and detailing practical fault diagnosis exercises involving various industries ranging from steel and cement plants to gas turbine driven frigates. While mathematics is kept to a minimum, he also provides worked examples and MATLAB® codes. This book contains 15 chapters and provides topical information that includes: A brief overview of the maintenance techniques Fundamentals of machinery vibration and rotor dynamics Basics of signal processing and instrumentation, which are essential for monitoring the health of machines Requirements of vibration monitoring and noise monitoring Electrical machinery faults Thermography for condition monitoring Techniques of wear debris analysis and some of the nondestructive test (NDT) techniques for condition monitoring like ultrasonics and radiography Machine tool condition monitoring Engineering failure analysis Several case studies, mostly on failure analysis, from the author’s consulting experience Machinery Condition Monitoring: Principles and Practices presents the latest techniques in fault diagnosis and prognosis, provides many real-life practical examples, and empowers you to diagnose the faults in machines all on your own.




Handbook of Condition Monitoring


Book Description

Hardbound. The need to reduce costs has generated a greater interest in condition monitoring in recent years. The Handbook of Condition Monitoring gives an extensive description of available products and their usage making it a source of practical guidance supported by basic theory.This handbook has been designed to assist individuals within companies in the methods and devices used to monitor the condition of machinery and products.




Implementation Strategies and Tools for Condition Based Maintenance at Nuclear Power Plants


Book Description

There is a need to optimise the maintenance of nuclear power plants, both to improve reliability and increase competitiveness. The tendency is to move from preventative (time based) maintenance to one dependent on the condition of plant and its components. This publication collects and analyses proven condition based maintenance strategies and techniques in Member States as well as selected papers on maintenance optimisation.




Vibration-based Condition Monitoring


Book Description

"Without doubt the best modern and up-to-date text on the topic, wirtten by one of the world leading experts in the field. Should be on the desk of any practitioner or researcher involved in the field of Machine Condition Monitoring" Simon Braun, Israel Institute of Technology Explaining complex ideas in an easy to understand way, Vibration-based Condition Monitoring provides a comprehensive survey of the application of vibration analysis to the condition monitoring of machines. Reflecting the natural progression of these systems by presenting the fundamental material and then moving onto detection, diagnosis and prognosis, Randall presents classic and state-of-the-art research results that cover vibration signals from rotating and reciprocating machines; basic signal processing techniques; fault detection; diagnostic techniques, and prognostics. Developed out of notes for a course in machine condition monitoring given by Robert Bond Randall over ten years at the University of New South Wales, Vibration-based Condition Monitoring: Industrial, Aerospace and Automotive Applications is essential reading for graduate and postgraduate students/ researchers in machine condition monitoring and diagnostics as well as condition monitoring practitioners and machine manufacturers who want to include a machine monitoring service with their product. Includes a number of exercises for each chapter, many based on Matlab, to illustrate basic points as well as to facilitate the use of the book as a textbook for courses in the topic. Accompanied by a website www.wiley.com/go/randall housing exercises along with data sets and implementation code in Matlab for some of the methods as well as other pedagogical aids. Authored by an internationally recognised authority in the area of condition monitoring.




Advanced Condition Monitoring and Fault Diagnosis of Electric Machines


Book Description

The reliability of induction motors is a major requirement in many industrial applications. It is especially important where an unexpected breakdown might result in the interruption of critical services such as military operations, transportation, aviation, and medical applications. Advanced Condition Monitoring and Fault Diagnosis of Electric Machines is a collection of innovative research on various issues related to machinery condition monitoring, signal processing and conditioning, instrumentation and measurements, and new trends in condition monitoring. It also pays special attention to the fault identification process. While highlighting topics including spectral analysis, electrical engineering, and bearing faults, this book is an ideal reference source for electrical engineers, mechanical engineers, researchers, and graduate-level students seeking current research on various methods of maintaining machinery.




Condition Monitoring and Control for Intelligent Manufacturing


Book Description

Condition modelling and control is a technique used to enable decision-making in manufacturing processes of interest to researchers and practising engineering. Condition Monitoring and Control for Intelligent Manufacturing will be bought by researchers and graduate students in manufacturing and control and engineering, as well as practising engineers in industries such as automotive and packaging manufacturing.




An Introduction to Predictive Maintenance


Book Description

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly. Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available. Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity. - A comprehensive introduction to a system of monitoring critical industrial equipment - Optimize the availability of process machinery and greatly reduce the cost of maintenance - Provides the means to improve product quality, productivity and profitability of manufacturing and production plants




Diagnostics and Prognostics of Engineering Systems: Methods and Techniques


Book Description

Industrial Prognostics predicts an industrial system’s lifespan using probability measurements to determine the way a machine operates. Prognostics are essential in determining being able to predict and stop failures before they occur. Therefore the development of dependable prognostic procedures for engineering systems is important to increase the system’s performance and reliability. Diagnostics and Prognostics of Engineering Systems: Methods and Techniques provides widespread coverage and discussions on the methods and techniques of diagnosis and prognosis systems. Including practical examples to display the method’s effectiveness in real-world applications as well as the latest trends and research, this reference source aims to introduce fundamental theory and practice for system diagnosis and prognosis.