Design, Modeling and Reliability in Rotating Machinery


Book Description

Design, Modeling, and Reliability in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. This first volume begins the series by focusing on rotating machinery design assessments, modeling and analysis, and reliability improvement ideas. This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Design, Modeling, and Reliability in Rotating Machinery covers, among many other topics: Rotordynamics and torsional vibration modeling Hydrodynamic bearing design theory and current practices Centrifugal and reciprocating compressor design and analysis Centrifugal pump design, selection, and monitoring General purpose steam turbine sizing




Maintenance, Reliability and Troubleshooting in Rotating Machinery


Book Description

Maintenance, Reliability and Troubleshooting in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Volume one began the series by focusing on design and analysis. Volume two continues the series by covering important machinery reliability concepts and offering practical reliability improvement ideas. Best-in-class production facilities require exceptional machinery reliability performance. In this volume, exceptional machinery reliability is defined as the ability of critical rotating machines to consistently perform as designed, without degradation or failure, until their next scheduled overhaul. Readers will find this volume chock-full of practical ideas they can use to improve the reliability and efficiency of their machinery. Maintenance, Reliability and Troubleshooting in Rotating Machinery covers, among many other topics: General machinery reliablity advice Understanding failure data Design audits and improvement ideas Maintenace best practices Analyzing failures




Condition Monitoring, Troubleshooting and Reliability in Rotating Machinery


Book Description

ROTATING MACHINERY This third volume in a broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating Machinery Fundamentals and Advances represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, etc., that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and others. The goal of the “Advances in Rotating Machinery” book series is to provide industry practicioners a time-saving means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series covers industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Readers will find a good mix of theory and sage experience throughout this book series. Whether for the veteran engineer, a new hire, technician, or other industry professional, this is a must-have for any library. This outstanding new vcolume includes: Machinery monitoring concepts and best practices Optimizing Lubrication and Lubricant Analysis Machinery troubleshooting Reliability improvement ideas Professional development advice




5. Forsthoffer's Rotating Equipment Handbooks


Book Description

Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material 'from scratch'. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a 'wrong fit' and a costly reliability problem. Forsthoffer's Rotating Equipment Handbooks: Reliability Optimization through Component Condition Monitoring and Root Cause Analysis details the effective method of component condition monitoring for use as both a predictive maintenance and root cause analysis tool. It also details the major failure causes, the author's proven root cause analysis procedure with exercises and case histories, installation, pre-commissioning planning, functional testing and commissioning, preventive maintenance strategies and more. Forsthoffer's Rotating Equipment Handbooks: Reliability Optimization through Component Condition Monitoring and Root Cause Analysis is the last title in the five volume set. The volumes are: 1. Fundamentals of Rotaing Equipment; 2. Pumps; 3. Compressors; 4. Auxiliary Systems; 5. Reliability Optimization through Component Condition Monitoring and Root Cause Analysis'. Part of a five volume set which is the distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East A practical book written in a succinct style and well-illustrated throughout




Forsthoffer's Best Practice Handbook for Rotating Machinery


Book Description

Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer’s Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer’s Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime’s rotating machinery experience, to help you improve efficiency, safety, reliability and cost. A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer’s Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently Users of Forsthoffer’s multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume




Rotating Machinery Vibration


Book Description

This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro




Forsthoffer's Proven Guidelines for Rotating Machinery Excellence


Book Description

Forsthoffer's Proven Guidelines for Rotating Machinery Excellence draws on Forsthoffer’s 60 years of industry experience to get new operatives up to speed fast. Each of the topics covered are selected based on hard-won knowledge of where problems with rotating machinery originate. This easy to use, highly-illustrated book is designed to elevate the competence of entry level personnel to enable them to immediately contribute to providing optimum rotating machinery reliability for their companies. The first 3 chapters address practical personal rotating machinery awareness, detail how to optimize this awareness to identify "low hanging fruit" safety and reliability improvement opportunities and how to define and implement a cost-effective action plan. The remaining chapters focus on the function of key components in each type of rotating machinery and how to monitor and correct their condition before failure. The last chapter is an RCA (Root Cause Analysis) procedure chapter detailing effective Root Cause Identification before a Failure to prevent a costly failure and the need for a RCFA. Real-life examples are provided from the field of operation and maintenance of rotating machinery, helping readers to implement effectively Includes important advice on monitoring approaches for different types of machines, highlighting differences between working with pumps and compressors A chapter on Root Cause Identification features proven methods to help your organization to prevent machinery failures




1. Forsthoffer's Rotating Equipment Handbooks


Book Description

'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.




Rotating Machinery Reliability for Technicians and Engineers


Book Description

Because many companies expend so few resources on training, new engineers, technicians, and analysts are often ill-prepared to tackle real-world problems and produce real-world solutions. And when it comes to large, expensive machinery, every minute of downtime can translate into the loss of millions of dollars. Rotating Machinery Reliability for Technicians and Engineers is a compilation of those problems encountered daily by large manufacturers, delving deep into machinery fault analysis, with a concentration on vibration, bearings, and electrical issues that cause large problems. The work contains more than 50 case studies with the actual data and solutions, along with industry standards and best practices, covering what works, and perhaps more importantly, what doesn't work--all the result of the author's 45+ years in the field. It features a chapter on diagnosing and solving electric discharge machining damage in ball bearings. Rounding out the incredible package is an affiliated website, www.rotatingmachinereliability.com, with invaluable resources for the technician and engineer: On-the-job videos, detailing exact specifications for analysis and troubleshooting. Spreadsheets for designing dynamic absorbers, estimating thermal growth, and calculating steel balance weight and weight removal Technical white papers on the elimination of electrical discharge damage and designing rotating machinery foundations Directions for implementing the latest technology using amplified motion to quantify operation deflection shapes. Advanced Praise for the Book... This is the book I wish I had when I started in the industry." "Hands-down the best work I've ever seen, making difficult concepts easy to understand, and offering tremendous value to beginners and experienced techs/engineers alike." "A must-read for anyone involved in rotating equipment reliability, especially new technicians." "A wonderful, helpful tool that has helped my team understand how to troubleshoot vibration issues in the field." Shows how analysts of 5 or 50 years in the field can help themselves in their approach to investigating potential issues in plant machinery."




Magnetic Bearings


Book Description

Compiling the expertise of nine pioneers of the field, Magnetic Bearings - Theory, Design, and Application to Rotating Machinery offers an encyclopedic study of this rapidly emerging field with a balanced blend of commercial and academic perspectives. Every element of the technology is examined in detail, beginning at the component level and proceeding through a thorough exposition of the design and performance of these systems. The book is organized in a logical fashion, starting with an overview of the technology and a survey of the range of applications. A background chapter then explains the central concepts of active magnetic bearings while avoiding a morass of technical details. From here, the reader continues to a meticulous, state-of-the-art exposition of the component technologies and the manner in which they are assembled to form the AMB/rotor system. These system models and performance objectives are then tied together through extensive discussions of control methods for both rigid and flexible rotors, including consideration of the problem of system dynamics identification. Supporting this, the issues of system reliability and fault management are discussed from several useful and complementary perspectives. At the end of the book, numerous special concepts and systems, including micro-scale bearings, self-bearing motors, and self-sensing bearings, are put forth as promising directions for new research and development. Newcomers to the field will find the material highly accessible while veteran practitioners will be impressed by the level of technical detail that emerges from a combination of sophisticated analysis and insights gleaned from many collective years of practical experience. An exhaustive, self-contained text on active magnetic bearing technology, this book should be a core reference for anyone seeking to understand or develop systems using magnetic bearings.