Automotive Plastics and Composites


Book Description

Automotive Plastics and Composites: Materials and Processing is an essential guide to the use of plastic and polymer composites in automotive applications, whether in the exterior, interior, under-the-hood, or powertrain, with a focus on materials, properties, and processing. The book begins by introducing plastics and polymers for the automotive industry, discussing polymer materials and structures, mechanical, chemical, and physical properties, rheology, and flow analysis. In the second part of the book, each chapter is dedicated to a category of material, and considers the manufacture, processing, properties, shrinkage, and possible applications, in each case. Two chapters on polymer processing provide detailed information on both closed-mold and open-mold processing. The final chapters explain other key aspects, such as recycling and sustainability, design principles, tooling, and future trends. This book is an ideal reference for plastics engineers, product designers, technicians, scientists, and R&D professionals who are looking to develop materials, components, or products for automotive applications. The book also intends to guide researchers, scientists, and advanced students in plastics engineering, polymer processing, and materials science and engineering. Analyzes mechanical, chemical, physical, and thermal properties, enabling the reader to select the appropriate material for specific applications Explains polymer processing, with thorough coverage of operations across both closed-mold and open-mold processing Provides systematic coverage of materials, including commodity and engineering thermoplastics, bio-based plastics, thermosets, composites, elastomeric polymers, and 3D-printed plastics




Composites for Automotive, Truck and Mass Transit


Book Description

This textbook is a step-by-step introduction to nanocomposite materials using methods familiar to materials science students and engineers. It covers all nanoparticle types, including flakes, nanotubes, and nanoparticulates. It provides the basics for composites with reinforcements ranging from microns to nanometers.




Materials, Design and Manufacturing for Lightweight Vehicles


Book Description

Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties.Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles.With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. - Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties - Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance - Explores the manufacturing process for light alloys including metal forming processes for automotive applications




Green Composites for Automotive Applications


Book Description

Green Composites for Automotive Applications presents cutting-edge, comprehensive reviews on the industrial applications of green composites. The book provides an elaborative assessment of both academic and industrial research on eco-design, durability issues, environmental performance, and future trends. Particular emphasis is placed on the processing and characterization of green composites, specific types of materials, such as thermoset and thermoplastic, nanocomposites, sandwich, and polymer biofoams. Additional sections cover lifecycle and risk analysis. As such, this book is an essential reference resource for R&D specialists working in materials science, automotive, chemical, and environmental engineering, as well as R&D managers in industry. - Contains contributions from leading experts in the field - Covers experimental, analytical and numerical analysis - Deals with most important automotive aspects - Provides a special section dedicated to lifecycle assessment




Design of Automotive Composites


Book Description

Design of Automotive Composites reports that successful designs of automotive composites occurred recently in this arena. The chapters consist of eleven technical papers selected from the Automotive Composites and other relevant sessions that the editors have been organizing for the SAE International World Congress over the past five years. The book is divided into four sections: o Body Structures o Powertrain Components o Suspension Components o Electrical and Alternative Vehicle Components The composite design examples presented in Design of Automotive Composites come from the major OEMs and top-tier suppliers and are most relevant to the automotive materials challenges currently faced by the industry. Many of the innovative ideas have already been implemented on existing or new model vehicles, although a great deal of innovation is still in the works. With the advantage of supporting lightweighting and faster time to market, there is little doubt that composite materials can provide many tangible benefits and will become, over time, the material of choice for automakers.




Advanced Composite Materials for Automotive Applications


Book Description

The automotive industry faces many challenges, including increased global competition, the need for higher-performance vehicles, a reduction in costs and tighter environmental and safety requirements. The materials used in automotive engineering play key roles in overcoming these issues: ultimately lighter materials mean lighter vehicles and lower emissions. Composites are being used increasingly in the automotive industry due to their strength, quality and light weight. Advanced Composite Materials for Automotive Applications: Structural Integrity and Crashworthiness provides a comprehensive explanation of how advanced composite materials, including FRPs, reinforced thermoplastics, carbon-based composites and many others, are designed, processed and utilized in vehicles. It includes technical explanations of composite materials in vehicle design and analysis and covers all phases of composite design, modelling, testing and failure analysis. It also sheds light on the performance of existing materials including carbon composites and future developments in automotive material technology which work towards reducing the weight of the vehicle structure. Key features: Chapters written by world-renowned authors and experts in their own fields Includes detailed case studies and examples covering all aspects of composite materials and their application in the automotive industries Unique topic integration between the impact, crash, failure, damage, analysis and modelling of composites Presents the state of the art in composite materials and their application in the automotive industry Integrates theory and practice in the fields of composite materials and automotive engineering Considers energy efficiency and environmental implications Advanced Composite Materials for Automotive Applications: Structural Integrity and Crashworthiness is a comprehensive reference for those working with composite materials in both academia and industry, and is also a useful source of information for those considering using composites in automotive applications in the future.




Design and Analysis of Composite Structures for Automotive Applications


Book Description

A design reference for engineers developing composite components for automotive chassis, suspension, and drivetrain applications This book provides a theoretical background for the development of elements of car suspensions. It begins with a description of the elastic-kinematics of the vehicle and closed form solutions for the vertical and lateral dynamics. It evaluates the vertical, lateral, and roll stiffness of the vehicle, and explains the necessity of the modelling of the vehicle stiffness. The composite materials for the suspension and powertrain design are discussed and their mechanical properties are provided. The book also looks at the basic principles for the design optimization using composite materials and mass reduction principles. Additionally, references and conclusions are presented in each chapter. Design and Analysis of Composite Structures for Automotive Applications: Chassis and Drivetrain offers complete coverage of chassis components made of composite materials and covers elastokinematics and component compliances of vehicles. It looks at parts made of composite materials such as stabilizer bars, wheels, half-axes, springs, and semi-trail axles. The book also provides information on leaf spring assembly for motor vehicles and motor vehicle springs comprising composite materials. Covers the basic principles for the design optimization using composite materials and mass reduction principles Evaluates the vertical, lateral, and roll stiffness of the vehicle, and explains the modelling of the vehicle stiffness Discusses the composite materials for the suspension and powertrain design Features closed form solutions of problems for car dynamics explained in details and illustrated pictorially Design and Analysis of Composite Structures for Automotive Applications: Chassis and Drivetrain is recommended primarily for engineers dealing with suspension design and development, and those who graduated from automotive or mechanical engineering courses in technical high school, or in other higher engineering schools.




Advanced Materials in Automotive Engineering


Book Description

The automotive industry is under constant pressure to design vehicles capable of meeting increasingly demanding challenges such as improved fuel economy, enhanced safety and effective emission control. Drawing on the knowledge of leading experts, Advanced materials in automotive engineering explores the development, potential and impact of using such materials.Beginning with a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications, Advanced materials in automotive engineering goes on to consider nanostructured steel for automotive body structures, aluminium sheet and high pressure die-cast aluminium alloys for automotive applications, magnesium alloys for lightweight powertrains and automotive bodies, and polymer and composite moulding technologies. The final chapters then consider a range of design and manufacturing issues that need to be addressed when working with advanced materials, including the design of advanced automotive body structures and closures, technologies for reducing noise, vibration and harshness, joining systems, and the recycling of automotive materials.With its distinguished editor and international team of contributors, Advanced materials in automotive engineering is an invaluable guide for all those involved in the engineering, design or analysis of motor vehicle bodies and components, as well as all students of automotive design and engineering. - Explores the development, potential and impact of using advanced materials for improved fuel economy, enhanced safety and effective mission control in the automotive industry - Provides a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications - Covers a range of design ideas and manufacturing issues that arise when working with advanced materials, including technologies for reducing noise, vibration and harshness, and the recycling of automotive materials




Engineering Plastics and Plastic Composites in Automotive Applications


Book Description

Before the 1970s, plastics were considered primarily as non-engineering materials and were used in applications such as belts, hoses, gaskets, carpet backing, sealing, adhesives, tires, and so forth as a part of an engineering solution. More recently, plastics have replaced traditional materials and emerged as a significant "engineering application" within the automotive industry. Plastics have proven to be cost effective while providing automakers with the design freedom to accommodate safety, styling, and comfort. Engineering Plastics and Plastic Composites In Automotive Applications focuses on some of the various types of plastics and plastic composites and their applications and advantages within passenger vehicles.




Introduction to Composite Materials Design, Second Edition


Book Description

Presenting a wealth of completely revised examples and new information, Introduction to Composite Materials Design, Second Edition greatly improves on the bestselling first edition. It incorporates state-of-the-art advances in knowledge and design methods that have taken place over the last 10 years, yet maintains the distinguishing features and vital content of the original. New material in this second edition: Introduces new background topics, including design for reliability and fracture mechanics Revises and updates information on polymer matrices, modern fibers (e.g., carbon nanotubes, Basalt, Vectran) and fiber forms such as textiles/fabrics Includes new information on Vacuum Assisted Resin Transfer Molding (VARTM) Incorporates major advances in prediction of unidirectional-lamina properties Reworks sections on material failure, including the most advanced prediction and design methodologies, such as in situ strength and Mohr-Coulomb criterion, etc. Covers all aspects of preliminary design, relegating finite element analysis to a separate textbook Discusses methodology used to perform damage mechanics analysis of laminated composites accounting for the main damage modes: longitudinal tension, longitudinal compression, transverse tension, in-plane shear, and transverse compression Presents in-depth analysis of composites reinforced with plain, twill, and satin weaves, as well as with random fiber reinforcements Expands the analysis of thin walled beams with newly developed examples and MATLABĀ® code Addresses external strengthening of reinforced-concrete beams, columns, and structural members subjected to both axial and bending loads The author distributes 78 fully developed examples throughout the book to illustrate the application of presented analysis techniques and design methodology, making this textbook ideally suited for self-study. Requiring no more than senior undergraduate-level understanding of math and mechanics, it remains an invaluable tool for students in the engineering disciplines, as well as for self-studying, practicing engineers.