Development of In-situ Detection Methods for Materials-related Distress (MRD) in Concrete Pavements


Book Description

The purpose of this research was to summarize existing nondestructive test methods that have the potential to be used to detect materials-related distress (MRD) in concrete pavements. The various nondestructive test methods were then subjected to selection criteria that helped to reduce the size of the list so that specific techniques could be investigated in more detail. The main test methods that were determined to be applicable to this study included two stress-wave propagation techniques (impact-echo and spectral analysis of surface waves techniques), infrared thermography, ground penetrating radar (GPR), and visual inspection. The GPR technique was selected for a preliminary round of "proof of concept" trials. GPR surveys were carried out over a variety of portland cement concrete pavements for this study using two different systems. One of the systems was a state-of-the-art GPR system that allowed data to be collected at highway speeds. The other system was a less sophisticated system that was commercially available. Surveys conducted with both sets of equipment have produced test results capable of identifying subsurface distress in two of the three sites that exhibited internal cracking due to MRD. Both systems failed to detect distress in a single pavement that exhibited extensive cracking. Both systems correctly indicated that the control pavement exhibited negligible evidence of distress. The initial positive results presented here indicate that a more thorough study (incorporating refinements to the system, data collection, and analysis) is needed. Improvements in the results will be dependent upon defining the optimum number and arrangement of GPR antennas to detect the most common problems in Iowa pavements. In addition, refining high frequency antenna response characteristics will be a crucial step toward providing an optimum GPR system for detecting materials related distress.




Development of In Situ Detection Methods for Materials-Related Distress (MRD) in Concrete Pavements: Phase 2


Book Description

This project utilized information from ground penetrating radar (GPR) and visual inspection via the pavement profile scanner (PPS) in proof-of-concept trials. GPR tests were carried out on a variety of portland cement concrete pavements and laboratory concrete specimens. Results indicated that the higher frequency GPR antennas were capable of detecting subsurface distress in two of the three pavement sites investigated. However, the GPR systems failed to detect distress in one pavement site that exhibited extensive cracking. Laboratory experiments indicated that moisture conditions in the cracked pavement probably explain the failure. Accurate surveys need to account for moisture in the pavement slab. Importantly, however, once the pavement site exhibits severe surface cracking, there is little need for GPR, which is primarily used to detect distress that is not observed visually. Two visual inspections were also conducted for this study by personnel from Mandli Communications, Inc., and the Iowa Department of Transportation (DOT). The surveys were conducted using an Iowa DOT video log van that Mandli had fitted with additional equipment. The first survey was an extended demonstration of the PPS system. The second survey utilized the PPS with a downward imaging system that provided high-resolution pavement images. Experimental difficulties occurred during both studies; however, enough information was extracted to consider both surveys successful in identifying pavement surface distress. The results obtained from both GPR testing and visual inspections were helpful in identifying sites that exhibited materials-related distress, and both were considered to have passed the proof-of-concept trials. However, neither method can currently diagnose materials-related distress. Both techniques only detected the symptoms of materials-related distress; the actual diagnosis still relied on coring and subsequent petrographic examination. Both technologies are currently in rapid development, and the limitations may be overcome as the technologies advance and mature.




Annual Report


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Annual Report


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Material and Construction Optimization for Prevention of Premature Pavement Distress in PCC Pavements


Book Description

In Phase I, the research team contacted each of 16 participating states to gather information about concrete and concrete material tests. A preliminary suite of tests to ensure long-term pavement performance was developed. The tests were selected to provide useful and easy-to-interpret results that can be performed reasonably and routinely in terms of time, expertise, training, and cost. The tests examine concrete pavement properties in five focal areas critical to the long life and durability of concrete pavements: (1) workability, (2) strength development, (3) air system, (4) permeability, and (5) shrinkage. The tests were relevant at three stages in the concrete paving process: mix design, preconstruction verification, and construction quality control. In Phase II, the research team conducted field testing in each participating state to evaluate the preliminary suite of tests and demonstrate the testing technologies and procedures using local materials.




Annual Report


Book Description




New Field Testing Procedure For Measuring Residual Stress in Plain Concrete Pavements and Structures


Book Description

Residual stresses in rigid pavements diminish a pavement's ability to sustain its designed load. When capacity is reduced by residual stress, a pavement is vulnerable to premature failure necessitating costly repairs or replacement. A test method for measuring residual stresses has already been developed for steel wherein a small hole is drilled adjacent to an affixed surface strain gage (ASTM E837 2008). Based on the geometry of the test procedure, the change in strain reading is correlated to a residual stress in the steel material. While rigid pavements are as detrimentally affected by the formation of residual stresses as steel, no similar testing method exists for concrete. Recent research conducted by the Federal Aviation Administration's (FAA0́9s) National Airport Pavement Test Facility (NAPTF) investigated the strain relaxation of cantilevered concrete beams when a blind-depth hole using core drilling is made in the vicinity of an affixed strain gage. Initial findings indicated that the testing procedure partially quantified the residual stresses. Research at the University of Illinois at Urbana-Champaign (UIUC) improved the testing procedure using cantilevered concrete beams by instead sawing a linear notch near one end of the strain gage and sawing two linear notches near both ends of the strain gage. Results for the doubly notched concrete beam proved to be a much improved method for measuring residual stresses when compared to the core-drilled test procedure. The current project further improved test procedures and completed additional lab and field testing on in-situ plain concrete pavements. The test procedure was altered in order to observe the strain relaxation in three directions while four saw cuts are made surrounding the strain rosette. When this area of concrete had been appropriately isolated from load-induced stresses, simple calculations determine the residual stress of the material. Three dimensional Finite Element Model (FEM) analyses of these tests further corroborates the findings suggesting that the residual stresses in plain concrete pavements can be reliably measured.




100 Years of Concrete Pavements in Iowa


Book Description

"The objective of this report is to document various changes in specifications, pavement design and equipment for PCC paving from the early 1900s to present. This includes changes that were made to the specification book and supplemental specifications"--Technical report title page.




Guidelines for Detection, Analysis, and Treatment of Materials-related Distress in Concrete Pavements: FHWA-RD-01-164 Guidelines description and use


Book Description

The objective of this research was to develop guidelines to provide pavement engineers and field and laboratory personnel with a systematic procedure for the identification, evaluation, treatment, and prevention of materials-related distress in portland cement concrete pavements.




Field Test Method for Residual Stress in Plain Concrete Pavements and Structures


Book Description

Residual stresses form in concrete structures and rigid pavements as a result of differential shrinkage, loss of subgrade support, and physical restraint by the superstructure. These stresses diminish a concrete member's capacity to carry its design load, making the structure vulnerable to premature cracking and failure. Few methods for quantifying the residual stress in concrete exist, although several methods have been developed for measuring material stresses in metals and rocks. Here, a new field test method for concrete pavements and structures, inspired by the ASTM E837 method for measuring residual stress in steel, is presented. The test is performed by installing strain gages on the surface of a concrete pavement or structure and then saw-cutting around the gages to isolate the gages from the bulk concrete material. The difference between the strain reading before and after the saw-cuts is used to compute the stress present at the surface of the concrete material. The method was developed and validated in laboratory experiments, and finite element modeling was conducted to enhance understanding of the three-dimensional strain distribution around saw-cut notches in materials with residual stress. Full-scale testing on plain concrete pavements demonstrated the method's potential as a field test method.