Energy Management in Plastics Processing


Book Description

Energy Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Third Edition, addresses energy benchmarking and site surveys, how to understand energy supplies and bills, and how to measure and manage energy usage and carbon footprinting. The book's approach highlights the need to reduce the kWh/kg of materials processed and the resulting permanent reductions in consumption and costs. Every topic is covered in a 2-page spread, providing the reader with clear actions and key tips for success. This revised third edition covers new developments in energy management, power supply considerations, automation, assembly operations, water footprinting, and transport considerations, and more. Users will find a practical workbook that not only shows how to reduce energy consumption in all the major plastics shaping processes (moulding, extrusion, forming), but also provides tactics that will benefit other locations in plants (e.g. in factory services and nonmanufacturing areas). - Enables plastics processors in their desire to institute an effective energy management system, both in processing and elsewhere in the plant - Provides a holistic perspective, shining a light on areas where energy management methods may have not been previously considered - Acts as a roadmap to help companies move towards improved sustainability and cost savings




Cost Management in Plastics Processing


Book Description

Cost Management in Plastics Processing: Strategies, Targets, Techniques, and Tools, Fourth Edition, makes readers think about current practices and how to go forward with effective cost management. This is a practical workbook that provides a structured approach to reducing costs in plastics processing for all the major plastics shaping processes (moulding, extrusion, forming) as well as elsewhere in the company (e.g., in factory services and non-manufacturing areas). Competition in all manufacturing sectors is increasing, and there is continuous pressure to drive costs down and to increase cost management. Good cost management improves profits and margins, improves management control and opens the door to becoming a world-class company. The approach throughout this book looks rigorously at where costs are incurred and proposes projects and targets for cost reduction. This book is designed to provide a well-structured map broken down into simple tasks and achievable goals. This book offers a structured approach to the techniques of cost management, from how costs are calculated by accountants, to the effective use of machines and labor, to the minimization of waste. It begins by looking at traditional methods of accounting and costing and whether these are helpful or accurate for project management. Practical examples of cost management in plastics processing are included, together with many useful flow charts and diagrams to illustrate the points under discussion. - Enables plastics processors to institute an effective cost management system, going beyond simply trying to cut costs - Provides a holistic perspective on cost management, shining a light on areas on costs which may not have previously been considered or accounted for, and proposing projects and targets for cost reduction - Serves as a route map to help companies move toward improved margins and greater profitability




Applied Plastics Engineering Handbook


Book Description

Applied Plastics Engineering Handbook: Processing, Sustainability, Materials, and Applications, Third Edition presents the fundamentals of plastics engineering, helping bring readers up-to-speed on new plastics, materials, processing and technology. This revised and expanded edition includes the latest developments in plastics, including areas such as biodegradable and biobased plastics, plastic waste, smart polymers, and 3D printing. Sections cover traditional plastics, elastomeric materials, bio-based materials, additives, colorants, fillers and plastics processing, including various key technologies, plastic recycling and waste. The final part of the book examines design and applications, with substantial updates made to reflect advancements in technology, regulations, and commercialization. Throughout the handbook, the focus is on engineering aspects of producing and using plastics. Properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Offers an ideal reference for new engineers, experienced practitioners and researchers entering a new field or evaluating a new technology - Provides an authoritative source of practical advice, presenting guidance that will lead to cost savings and process improvements - Includes the latest technology, covering 3D printing, smart polymers and thorough coverage of biobased and biodegradable plastics




Practical Guide to Energy Management for Processors


Book Description

Do you know how best to manage and reduce your energy consumption? This book gives comprehensive guidance on effective energy management for organisations in the polymer processing industry. This book is one of three which support the ENERGYWISE Plastics Project eLearning platform for European plastics processors to increase their knowledge and understanding of energy management. Topics covered include: Understanding Energy,




Handbook of Plastic Processes


Book Description

An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.




Practical Guide to Energy Management for Managers


Book Description

Do you know how best to manage and reduce your energy consumption? This book gives comprehensive guidance on effective energy management for organisations in the polymer processing industry. This book is one of three which support the ENERGYWISE Plastics Project eLearning platform for European plastics processors to increase their knowledge and understanding of energy management. Topics covered include: Understanding Energy,




Practical Guide to Energy Management of Facilities and Utilities


Book Description

Do you know how best to manage and reduce your energy consumption? This book gives comprehensive guidance on effective energy management for organisations in the polymer processing industry. This book is one of three which support the ENERGYWISE Plastics Project eLearning platform for European plastics processors to increase their knowledge and understanding of energy management. Topics covered include: Understanding Energy,




Energy Management


Book Description

1. Introduction 2. Energy Management in Industry: Inter- and Intra-national Perspectives 3. An Overview of Concepts, Theories and Review of Literature 4. Profile of Study Area: Economy, Industry and Energy in Kerala 5. Energy Management in Kerala Centric Industries: An Economic Analysis 6. Summary of Major Findings, Recommendations and Conclusion




Plastics Processing Data Handbook


Book Description

This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.




Energy Efficiency


Book Description

Energy risk has reappeared on the corporate and social agenda with a bang and the complexity of the issues has increased many-fold since the days of the last great wave of concern following the oil crises of the 1970s. Steven Fawkes’ Energy Efficiency is a comprehensive guide for managers and policy-makers to the fundamental questions underpinning energy-efficiency and our responses to it: ¢ what do we really mean by energy efficiency? ¢ what is the potential (in different dimensions)? ¢ why it is important? ¢ what management processes lead to optimisation of energy efficiency? ¢ what technologies are useful for improving energy efficiency? ¢ what policies can be used to promote energy efficiency? ¢ how can energy efficiency be financed? ¢ how can energy suppliers engage with energy efficiency? The result is the most comprehensive review to-date of the barriers and opportunities associated with improving energy efficiency. Clearly written and erudite, Steven Fawkes addresses every aspect of energy efficiency, including the huge and vitally important untapped potential offered by effective energy management and the application of existing technology. He also identifies barriers, such as the rebound effect and how they can be mitigated and he provides a comprehensive review of innovative energy efficiency financing options. This book is a ’must read’ for anyone with an interest in energy supply and demand reduction.