Fiber Orientation Tensors and Mean Field Homogenization: Application to Sheet Molding Compound


Book Description

Effective mechanical properties of fiber-reinforced composites strongly depend on the microstructure, including the fibers' orientation. Studying this dependency, we identify the variety of fiber orientation tensors up to fourth-order using irreducible tensors and material symmetry. The case of planar fiber orientation tensors, relevant for sheet molding compound, is presented completely. Consequences for the reconstruction of fiber distributions and mean field homogenization are presented.




Thermomechanical Mean-Field Modeling and Experimental Characterization of Long Fiber-Reinforced Sheet Molding Compound Composites


Book Description

A discontinuous fiber-reinforced thermoset material produced by the Sheet Molding Compound process is investigated. Due to the process-related fiber orientation distribution, a composite with an anisotropic microstructure is created which crucially affects the mechanical properties. The central objectives are the modeling of the thermoelastic behavior of the composite accounting for the underlying microstructure, and the experimental characterization of the pure resin and the composite material.




Deep material networks for efficient scale-bridging in thermomechanical simulations of solids


Book Description

We investigate deep material networks (DMN). We lay the mathematical foundation of DMNs and present a novel DMN formulation, which is characterized by a reduced number of degrees of freedom. We present a efficient solution technique for nonlinear DMNs to accelerate complex two-scale simulations with minimal computational effort. A new interpolation technique is presented enabling the consideration of fluctuating microstructure characteristics in macroscopic simulations.




Biaxial Characterization and Mean-field Based Damage Modeling of Sheet Molding Compound Composites


Book Description

The focus of this work lies on the microstructure-based modeling and characterization of a discontinuous fiber-reinforced thermoset in the form of sheet molding compound (SMC). A microstructure-based parameter identification scheme for SMC with an inhomogeneous fiber orientation distribution is introduced. Different cruciform specimen designs, including two concepts to reinforce the specimens' arms are evaluated. Additionally, a micromechanical mean-field damage model for the SMC is introduced.




A computational multi-scale approach for brittle materials


Book Description

Materials of industrial interest often show a complex microstructure which directly influences their macroscopic material behavior. For simulations on the component scale, multi-scale methods may exploit this microstructural information. This work is devoted to a multi-scale approach for brittle materials. Based on a homogenization result for free discontinuity problems, we present FFT-based methods to compute the effective crack energy of heterogeneous materials with complex microstructures.




Microstructure modeling and crystal plasticity parameter identification for predicting the cyclic mechanical behavior of polycrystalline metals


Book Description

Computational homogenization permits to capture the influence of the microstructure on the cyclic mechanical behavior of polycrystalline metals. In this work we investigate methods to compute Laguerre tessellations as computational cells of polycrystalline microstructures, propose a new method to assign crystallographic orientations to the Laguerre cells and use Bayesian optimization to find suitable parameters for the underlying micromechanical model from macroscopic experiments.




Microstructure generation and micromechanical modeling of sheet molding compound composites


Book Description

Wir präsentieren einen Algorithmus zur schnellen Erzeugung von SMC Mikrostrukturen hoher Güte, durch Verwendung einer exakten Schließung und eines quasi-zufälligen Samplings. Darüber hinaus stellen wir ein modulares Framework zur Modellierung anisotroper Schädigung vor. Unser Konzept der Extraktionstensoren und Schädigungsfunktionen ermöglicht die Beschreibung komplexer Vorgänge. Darüber hinaus schlagen wir einen ganzheitlichen Multiskalenansatz zur Bestimmung anisotroper Versagenskriterien vor. - We introduce an algorithm that allows for a fast generation of SMC composite microstructures. An exact closure approximation and a quasi-random orientation sampling ensure high fidelity. Furthermore, we present a modular framework for anisotropic damage evolution. Our concept of extraction tensors and damage-hardening functions enables the description of complex damage-degradation. In addition, we propose a holistic multiscale approach for constructing anisotropic failure criteria.




Thermomechanical Modeling and Experimental Characterization of Sheet Molding Compound Composites


Book Description

The aim of this work is to model and experimentally characterize the anisotropic material behavior of SMC composites on the macroscale with consideration of the microstructure. Temperature-dependent thermoelastic behavior and failure behavior are modeled and the corresponding material properties are determined experimentally. Additionally, experimental biaxial damage investigations are performed. A parameter identification merges modeling and experiments and validates the models.




Mechanics Modeling of Sheet Metal Forming


Book Description

Functioning as an introduction to modern mechanics principles and various applications that deal with the science, mathematics and technical aspects of sheet metal forming, Mechanics Modeling of Sheet Metal Forming details theoretically sound formulations based on principles of continuum mechanics for finite or large deformation, which can then be implemented into simulation codes. The forming processes of complex panels by computer codes, in addition to extensive practical examples, are recreated throughout the many chapters of this book in order to benefit practicing engineers by helping them better understand the output of simulation software.




Heat Transfer in Polymer Composite Materials


Book Description

This book addresses general information, good practices and examples about thermo-physical properties, thermo-kinetic and thermo-mechanical couplings, instrumentation in thermal science, thermal optimization and infrared radiation.