Fundamentals of Design of Experiments for Automotive Engineering Volume I


Book Description

In a world where innovation and sustainability are paramount, Fundamentals of Design of Experiments for Automotive Engineering: Volume I serves as a definitive guide to harnessing the power of statistical thinking in product development. As first of four volumes in SAE International’s DOE for Product Reliability Growth series, this book presents a practical, application-focused approach by emphasizing DOE as a dynamic tool for automotive engineers. It showcases real-world examples, demonstrating how process improvements and system optimizations can significantly enhance product reliability. The author, Yung Chiang, leverages extensive product development expertise to present a comprehensive process that ensures product performance and reliability throughout its entire lifecycle. Whether individuals are involved in research, design, testing, manufacturing, or marketing, this essential reference equips them with the skills needed to excel in their respective roles. This book explores the potential of Reliability and Sustainability with DOE, featuring the following topics: - Fundamental prerequisites for deploying DOE: Product reliability processes, measurement uncertainty, failure analysis, and design for reliability. - Full factorial design 2K: A system identification tool for relating objectives to factors and understanding main and interactive effects. - Fractional factorial design 2RK-P: Ideal for identifying main effects and 2-factor interactions. - General fractional factorial design LK-P: Systematically identification of significant inputs and analysis of nonlinear behaviors. - Composite designs as response surface methods: Resolving interactions and optimizing decisions with limited factors. - Adapting to practical challenges with “short” DOE: Leveraging optimization schemes like D-optimality, and A-optimality for optimal results. Readers are encouraged not to allow product failures to hinder progress but to embrace the "statistical thinking" embedded in DOE. This book can illuminate the path to designing products that stand the test of time, resulting in satisfied customers and thriving businesses. (ISBN 9781468606027, ISBN 9781468606034, ISBN 9781468606041, DOI 10.4271/9781468606034)




Fundamentals of Design of Experiments for Automotive Engineering


Book Description

Front Cover -- Title Page -- Copyright Page -- Contents -- Preface -- Acronyms -- Nomenclature -- Introduction -- Chapter 1: Reliability Deployment -- 1.1 Product Reliability Realization -- 1.1.1 Product Quality, Robustness, and Reliability -- 1.1.2 Realization Process of Product Reliability -- 1.1.3 Tools for Reliability Realization -- 1.1.4 Advanced Reliability Planning -- 1.1.5 Reliability Lauded in VOC -- 1.1.6 Product Reliability Growth -- 1.2 Uncertainty of Measurement -- 1.2.1 Accuracy: Precision and Trueness -- 1.2.2 Essential Elements of Measurement -- 1.3 Unreliability -- 1.3.1 Physical and Functional Failures -- 1.3.2 Probability of Product Failure -- 1.3.3 Failure Measured by Time -- 1.4 Design for Reliability -- 1.4.1 Reference Model and Simulation for System Identification -- 1.4.2 Boundary Diagram -- 1.4.3 Parameter Diagram (P-Diagram) -- 1.4.4 Fishbone Diagram -- 1.4.5 Variation Modes and Effect Analysis -- 1.5 Classification of DOE -- 1.5.1 Basic Types of DOE -- 1.5.2 Acceptance Sampling and Test Plans -- 1.5.3 Statistical Tolerance Design -- 1.5.4 Manufacturing Reliability -- 1.5.5 Supply Chain Reliability -- 1.5.6 Operational Reliability -- 1.5.7 Marketing Reliability -- 1.5.8 Holistic Approach -- 1.6 Software for DOE -- References -- Chapter 2: Full Factorial Design 2 K -- 2.1 Why DOE -- 2.1.1 Complete Search for Solution in the Multidomain -- 2.1.2 Tremendous Reduction in the Number of Experimental Tests -- 2.2 What Is DOE -- 2.2.1 Application for DOE -- 2.2.2 Experimental Design Process -- 2.2.3 History of DOE -- 2.3 Objective Function and Goals -- 2.3.1 Quantifiable and Achievable -- 2.3.2 RSM: Regression Using DOE -- 2.4 Factors -- 2.4.1 Types of Factors -- 2.4.2 Effects of Factors and Their Interactions -- 2.4.3 Selections-Doable and Controllable -- 2.4.4 Dimensionless Format -- 2.4.5 Design Contrasts and Effects.




Design of Experiments for Engineers and Scientists


Book Description

The tools and techniques used in Design of Experiments (DoE) have been proven successful in meeting the challenge of continuous improvement in many manufacturing organisations over the last two decades. However research has shown that application of this powerful technique in many companies is limited due to a lack of statistical knowledge required for its effective implementation.Although many books have been written on this subject, they are mainly by statisticians, for statisticians and not appropriate for engineers. Design of Experiments for Engineers and Scientists overcomes the problem of statistics by taking a unique approach using graphical tools. The same outcomes and conclusions are reached as through using statistical methods and readers will find the concepts in this book both familiar and easy to understand.This new edition includes a chapter on the role of DoE within Six Sigma methodology and also shows through the use of simple case studies its importance in the service industry. It is essential reading for engineers and scientists from all disciplines tackling all kinds of manufacturing, product and process quality problems and will be an ideal resource for students of this topic. - Written in non-statistical language, the book is an essential and accessible text for scientists and engineers who want to learn how to use DoE - Explains why teaching DoE techniques in the improvement phase of Six Sigma is an important part of problem solving methodology - New edition includes a full chapter on DoE for services as well as case studies illustrating its wider application in the service industry




Product Design and Testing for Automotive Engineering: Volume II


Book Description

Failure modes and effects analysis (FMEA); Reliability; Product Development; Design Process; Test Procedures "Explore Product Design and Testing for Automotive Engineering: Volume II, an essential guide reshaping vehicle manufacturing with unprecedented reliability. As part of SAE International’s DOE for Product Reliability Growth series, this practical resource introduces cutting-edge methodologies crucial for predicting and improving product reliability in an era of automotive electrification. The book navigates statistical tolerance design, showcasing how variability in part fabrication and assembly can enhance reliability and sustainability. Key topics include: - Statistical tolerance design's impact on manufacturing and material selection, focusing on non-normal distributions' effects on product assembly and cost. Methods like maximum likelihood estimators and Monte Carlo simulations are used for assembly strategy synthesis. - Reliability DOEs using log-location-scale distributions to estimate lifetimes of non-normally distributed components, especially in accelerated life testing. It covers transformations optimizing parts and system designs under the lognormal distribution. - Weibull distribution (DOE-W) for characterizing lifetimes affected by various failure modes, detailing parameter assessment methods and real-world applications. The book also introduces reliability design of experiments based on the exponential distribution (DOE-E). - Importance of predicting lifecycles and enhancing reliability through qualitative and stepwise accelerated life tests. Integration of physics of failure with statistical methods like Weibull statistics and lognormal approximation enhances analysis credibility. - Inferential mechanisms such as the Arrhenius and Eyring models in predicting automotive component lifecycles, refining product life prediction based on reliability DOEs. Whether you're an engineer, researcher, or automotive professional, this book equips you to navigate reliability engineering confidently. Revolutionize your approach to product design and testing with Product Design and Testing for Automotive Engineering, your definitive companion in shaping the future of automotive reliability." (ISBN 9781468607703 ISBN 9781468607697 ISBN 9781468607727 DOI 10.4271/9781468607697)







Statistical Design of Experiments with Engineering Applications


Book Description

In today's high-technology world, with flourishing e-business and intense competition at a global level, the search for the competitive advantage has become a crucial task of corporate executives. Quality, formerly considered a secondary expense, is now universally recognized as a necessary tool. Although many statistical methods are available for







Design and Analysis of Experiments, Volume 1


Book Description

This user-friendly new edition reflects a modern and accessible approach to experimental design and analysis Design and Analysis of Experiments, Volume 1, Second Edition provides a general introduction to the philosophy, theory, and practice of designing scientific comparative experiments and also details the intricacies that are often encountered throughout the design and analysis processes. With the addition of extensive numerical examples and expanded treatment of key concepts, this book further addresses the needs of practitioners and successfully provides a solid understanding of the relationship between the quality of experimental design and the validity of conclusions. This Second Edition continues to provide the theoretical basis of the principles of experimental design in conjunction with the statistical framework within which to apply the fundamental concepts. The difference between experimental studies and observational studies is addressed, along with a discussion of the various components of experimental design: the error-control design, the treatment design, and the observation design. A series of error-control designs are presented based on fundamental design principles, such as randomization, local control (blocking), the Latin square principle, the split-unit principle, and the notion of factorial treatment structure. This book also emphasizes the practical aspects of designing and analyzing experiments and features: Increased coverage of the practical aspects of designing and analyzing experiments, complete with the steps needed to plan and construct an experiment A case study that explores the various types of interaction between both treatment and blocking factors, and numerical and graphical techniques are provided to analyze and interpret these interactions Discussion of the important distinctions between two types of blocking factors and their role in the process of drawing statistical inferences from an experiment A new chapter devoted entirely to repeated measures, highlighting its relationship to split-plot and split-block designs Numerical examples using SAS® to illustrate the analyses of data from various designs and to construct factorial designs that relate the results to the theoretical derivations Design and Analysis of Experiments, Volume 1, Second Edition is an ideal textbook for first-year graduate courses in experimental design and also serves as a practical, hands-on reference for statisticians and researchers across a wide array of subject areas, including biological sciences, engineering, medicine, pharmacology, psychology, and business.




Design of Experiments With Minitab


Book Description

Most of the classic DOE books were written before DOE software was generally available, so the technical level that they assumed was that of the engineer or scientist who had to write his or her own analysis software. In this practical introduction to DOE, guided by the capabilities of the common software packages, Paul Mathews presents the basic types and methods of designed experiments appropriate for engineers, scientists, quality engineers, and Six Sigma Black Belts and Master Black Belts. Although instructions in the use of Minitab are detailed enough to provide effective guidance to a new Minitab user, the book is still general enough to be very helpful to users of other DOE software packages. Every chapter contains many examples with detailed solutions including extensive output from Minitab.