High-pressure Pool-boiling Heat Transfer Enhancement and Mechanism on Engineered Surfaces


Book Description

Boiling has received considerable attention in the technology advancement of electronics cooling for high-performance computing applications. Two-phase cooling has an advantage over a single-phase cooling in the high heat removal rate with a small thermal gradient due to the latent heat of vaporization. Many surface modifications have been done in the past including surface roughness, mixed wettability and, porous wick copper play a crucial role in the liquid-vapor phase change heat transfer. However, the mechanisms of high-pressure pool-boiling heat transfer enhancement due to surface modifications has not been well studied or understood. The properties of water, such as the latent heat of vaporization, surface tension, the difference in specific volume of liquid and vapor, decrease at high-pressure. High-pressure pool-boiling heat transfer enhancement is studied fundamentally on various engineered surfaces. The boiling tests are performed at a maximum pressure of 90 psig (620.5 kPa) and then compared to results at 0 psig (0 kPa). The results indicate that the pressure influences the boiling performance through changes in bubble dynamics. The bubble departure diameter, bubble departure frequency, and the active nucleation sites change with pressure. The pool-boiling heat transfer enhancement of a Teflon© coated surface is also experimentally tested, using water as the working fluid. The boiling results are compared with a plain surface at two different pressures, 30 and 45 psig. The maximum heat transfer enhancement is found at the low heat fluxes. At high heat fluxes, a negligible effect is observed in HTC. The primary reasons for the HTC enhancement at low heat fluxes are active nucleation sites at low wall superheat and bubble departure size. The Teflon© coated surface promotes nucleation because of the lower surface energy requirement. The boiling results are also obtained for wick surfaces. The wick surfaces are fabricated using a sintering process. The boiling results are compared with a plain surface. The reasons for enhancements in the pool-boiling performance are primarily due to increased bubble generation, higher bubble release frequency, reduced thermal-hydraulic length modulation, and enhanced thermal conductivity due to the sintered wick layer. The analysis suggests that the Rayleigh-critical wavelength decreases by 4.67 % of varying pressure, which may cause the bubble pinning between the gaps of sintered particles and avoids the bubble coalescence. Changes in the pitch distance indicate that a liquid-vapor phase separation happens at the solid/liquid interface, which impacts the heat-transfer performance significantly. Similarly, the role of the high-pressure over the wicking layer is further analyzed and studied. It is found that the critical flow length, [lambda]u reduces by three times with 200 [mu]m particles. The results suggest that the porous wick layer provides a capillary-assist to liquid flow effect, and delays the surface dry out. The surface modification and the pressure amplify the boiling heat transfer performance. All these reasons may contribute to the CHF, and HTC enhancement in the wicking layer at high-pressure.




High-pressure Pool Boiling and Physical Insight of Engineered Surfaces


Book Description

Boiling is a very effective way of heat transfer due to the latent heat of vaporization. Large amount of heat can be removed as bubbles form and leave the heated surface. Boiling heat transfer has lots of applications both in our daily lives and in the industry. The performance of boiling can be described with two important parameters, i.e. the heat transfer coefficient (HTC) and the critical heat flux (CHF). Enhancing the performance of boiling will greatly increase the efficiency of thermal systems, decrease the size of heat exchangers, and improve the safety of thermal facilities. Boiling heat transfer is an extremely complex process. After over a century of research, the mechanism for the HTC and CHF enhancement is still elusive. Previous research has demonstrated that fluid properties, system pressures, surface properties, and heater properties etc. have huge impact on the performance of boiling. Numerous methods, both active and passive, have been developed to enhance boiling heat transfer. In this work, the effect of pressure was investigated on a plain copper substrate from atmospheric pressure to 45 psig. Boiling heat transfer performance enhancement was then investigated on Teflon© coated copper surfaces, and graphene oxide coated copper surfaces under various system pressures. It was found that both HTC and CHF increases with the system pressure on all three types of surfaces. Enhancement of HTC on the Teflon© coated copper surface is contributed by the decrease in wettability. It is also hypothesized that the enhancement in both HTC and CHF on the graphene oxide coated surface is due to pinning from micro and nanostructures in the graphene oxide coating or non-homogeneous wettability. Condensation and freezing experiments were conducted on engineered surfaces in order to further characterize the pinning effect of non-homogeneous wettability and micro/nano structure of the surface.




Handbook of Thermal Science and Engineering


Book Description

This Handbook provides researchers, faculty, design engineers in industrial R&D, and practicing engineers in the field concise treatments of advanced and more-recently established topics in thermal science and engineering, with an important emphasis on micro- and nanosystems, not covered in earlier references on applied thermal science, heat transfer or relevant aspects of mechanical/chemical engineering. Major sections address new developments in heat transfer, transport phenomena, single- and multiphase flows with energy transfer, thermal-bioengineering, thermal radiation, combined mode heat transfer, coupled heat and mass transfer, and energy systems. Energy transport at the macro-scale and micro/nano-scales is also included. The internationally recognized team of authors adopt a consistent and systematic approach and writing style, including ample cross reference among topics, offering readers a user-friendly knowledgebase greater than the sum of its parts, perfect for frequent consultation. The Handbook of Thermal Science and Engineering is ideal for academic and professional readers in the traditional and emerging areas of mechanical engineering, chemical engineering, aerospace engineering, bioengineering, electronics fabrication, energy, and manufacturing concerned with the influence thermal phenomena.




The Sintered Copper Powder


Book Description




VDI Heat Atlas


Book Description

For more than 50 years, the Springer VDI Heat Atlas has been an indispensable working means for engineers dealing with questions of heat transfer. Featuring 50% more content, this new edition covers most fields of heat transfer in industrial and engineering applications. It presents the interrelationships between basic scientific methods, experimental techniques, model-based analysis and their transfer to technical applications.







Two-Phase Heat Transfer Enhancement


Book Description

This Brief concerns heat transfer and pressure drop in heat transfer enhancement for boiling and condensation. The authors divide their topic into six areas: abrasive treatment and coatings, combined structured and porous surfaces, basic principles of boiling mechanism, vapor space condensation, convective vaporization, and forced condensation inside tubes. Within this framework, the book examines range of specific phenomena including abrasive treatment, open grooves, 3D cavities, etched surfaces, electroplating, pierced 3D cover sheets, attached wire and screen promoters, non-wetting coatings, oxide and ceramic coatings, porous surfaces, structured surfaces (integral roughness), combined structured and porous surfaces, composite surfaces, single-tube pool boiling tests, theoretical fundamentals like liquid superheat, effect of cavity shape and contact angle on superheat, entrapment of vapor in cavities, nucleation at a surface cavity, effect of dissolved gases, bubble departure diameter, bubble dynamics, boiling hysteresis and orientation effects, basic principles of boiling mechanism, visualization and mechanism of boiling in subsurface tunnels, and Chien and Webb parametric boiling studies.




Handbook of Phase Change


Book Description

Provides a comprehensive coverage of the basic phenomena. It contains twenty-five chapters which cover different aspects of boiling and condensation. First the specific topic or phenomenon is described, followed by a brief survey of previous work, a phenomenological model based on current understanding, and finally a set of recommended design equa







Enhancement of Pool Boiling Heat Transfer in Confined Space


Book Description

Pool boiling is an effective method used in many technical applications for a long time. Its highly efficient heat transfer performance results from not only the convection effect but also the phase change process in pool boiling. Pool boiling enhancement has been studied in the past decade. However, the mechanisms of pool boiling has not yet been fully understood because of the many parameters that affect its behavior including the latent heat of vaporization, nucleation density, bubble and fluid motion, interaction at the interface, and the physical properties of surface. Among the current studies, bubble departure rate is viewed as one of the dominant factors that affect heat transfer. This research considers the effect of bubble confinement on pool boiling. In the study, confinement was achieved by placing a flat plate over heated surface. The flat plate has a hole in the middle, and there is a gap between the flat plate and the heater. The diameters of hole are 2 mm, 3 mm, and 4 mm; the gap distances are 2.3 mm, 3.6 mm, and 5 mm. The heater consists of an indium-tin-oxide layer deposited on a silicon wafer. An IR camera and high speed cameras are used to acquire the surface temperature distribution and bubble image. By controlling the plate hole size and the gap distance, the effect of confinement on heat transfer performance can be evaluated. Moreover, heat transfer performance of pool boiling with three-2mm-holes plate was investigated and compared with that of single-2mm-hole plate with the smallest gap size. At the lower heat flux values, heat transfer enhancement in confined space was experimentally observed. Surface temperature can be reduced by 4 °C at most. Results indicate that higher bubble departure rate and coalescence effect might be the dominant factor for improving heat transfer performance in a confined space caused by induced shear flow. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/152843