Membrane-Mediated Extraction and Biodegradation of Volatile Organic Compounds From Air


Book Description

This report describes feasibility tests of a two-step strategy for air pollution control applicable to exhaust air contaminated with volatile organic compounds (VOCs) from painting aircraft. In the first step of the two-step strategy, the VOC-contaminated exhaust air passes over coated, polypropylene, hollow-fiber membranes while an involatile liquid (silicone oil, mineral oil, decanol, octanol) is pumped counter-current through the filters. The organic liquid captures the VOCs, and their concentration in the circulating liquid increases whenever exhaust air circulates. In the second step, the circulating organic loop passes through a second set of hollow-fiber membranes that support a culture of microorganisms, which remove and metabolize the VOCs, on their exterior surfaces. The concentration of VOCs in the circulating loop oscillates as the painting process starts and stops because VOC capture by the liquid is a fast process whereas removal and metabolization by microorganisms is a slow process. Despite constraints caused by limited availability of commercial membrane packages, adequate rates of removal and transport into and out of circulating octanol were shown to be adequate to support the proposed technology. Biodegradation was also qualitatively validated, although each of the organisms used in these tests selectively metabolized specific classes of solvents; however, other cultures or sequential treatment stages are expected to provide satisfactory removal. Scale-up revealed material incompatibility of the membranes and adhesives with octanol. Silicone oils and vegetable oils were briefly tested as the circulating organic liquid at the end of the project. Pressure drop also remains as an engineering challenge unless ventilation exhaust rates are decreased.




Membrane-Mediated Extraction and Biodegradation of VOCs from Air


Book Description

This project is designed to evaluate the feasibility of using a membrane-supported extraction and biotreatment process to meet NESHAP standards for aircraft painting and depainting facilities. The proposed system will both minimize the treated volume and concentrate the VOCs within that treated volume to further reduce the size and cost of the control equipment. These advantages make this VOC treatment option viable over a broad range of spray booth sizes. This will be accomplished using the partitioned recirculation flow reduction technique and a novel VOC concentrating and biological treatment process, the Membrane BioTreatment (MBT) system.




Membrane-Mediated Extraction and Biotreatment of VOCs


Book Description

The overall objective is to validate and further develop a cost-effective VOC control system for painting facilities that meets the requirements of the Aerospace NESHAP, an 81 percent reduction in VOCs from non-compliant coatings. This will be accomplished using the partitioned recirculation flow reduction technique and a novel VOC concentrating and biological treatment process.




Membrane System for the Recovery of Volatile Organic Compounds from Remediation Off-Gases. Innovative Technology Summary Report


Book Description

Membrane Technology and Research, Inc.'s (MTR's) membrane-based off-gas treatment technology separates the organic components from the off-gas stream, producing a VOC-free air stream that can be discharged or recycled to the gas-generating process. The membrane system produces a constant, high-quality air discharge stream irrespective of the feed-air composition. The system also produces a concentrated liquid VOC stream for disposal. Any water vapor present in the off-gas is removed as condensed dischargeable water. Benefits: Applicable to a broad range of off-gas generating sources. Target streams are off-gas from soil remediation by in situ vacuum extraction or air and steam sparging, and soil vitrification Suitable for remote sites: systems require minimal site preparation, little operator attention once installed, electrical power but no other utilities, and no expendable chemicals Minimizes waste volume: dischargeable air and water are produced, and VOCs removed from the feed gas ar e concentrated into a condensed liquid. No other waste streams result Treats off-gases containing both flammable and nonflammable and chlorinated and nonchlorinated VOCs Cost competitive with other technologies in the VOC concentration range 100-1,000 ppm and offers significant cost reduction at higher VOC concentrations Systems are easily moved and transported to new sites with a minimum of refurbishing or modification Generates no air emissions, minimizing permitting issues and speeding up the start of a clean-up operation Technology: Removal of VOCs from air streams with membranes is a relatively new technology.




EPA Publications Bibliography


Book Description







Membrane System for Recovery of Volatile Organic Compounds from Remediation Off-Gases


Book Description

In situ vacuum extraction, air or steam sparging, and vitrification are widely used methods of remediating soil contaminated with volatile organic compounds (VOCs). All of these processes produce a VOC-laden air stream from which the VOC must be removed before the air can be discharged or recycled to the generating process. Treatment of these off-gases is often a major portion of the cost of the remediation project. Carbon adsorption and catalytic incineration, the most common methods of treating these gas streams, suffer from significant drawbacks. This report covers the first phase of a two-phase project. The first phase involved the laboratory demonstration of the water separation section of the unit, the production and demonstration of new membrane modules to improve the separation, the design studies required for the demonstration system, and initial contacts with potential field sites. In the second phase, the demonstration system will be built and, after a short laboratory evaluation, will be tested at two field sites.




MEMBRANE SYSTEM FOR RECOVERY OF VOLATILE ORGANIC COMPOUNDS FROM REMEDIATION OFF-GASES.


Book Description

In situ vacuum extraction, air or steam sparging, and vitrification are widely used methods of remediating soil contaminated with volatile organic compounds (VOCs). All of these processes produce a VOC.-laden air stream from which the VOC must be removed before the air can be discharged or recycled to the generating process. Treatment of these off-gases is often a major portion of the cost of the remediation project. Carbon adsorption and catalytic incineration, the most common methods of treating these gas streams, suffer from significant drawbacks. Membrane Technology and Research, Inc. (NITR) proposes an alternative treatment technology, based on permselective membranes that separate the organic components from the gas stream, producing a VOC-free air stream. The technology we propose to develop can be applied to all of these off-gas streams and is not tied to a particular off-gas generating source. We propose to develop a completely self-contained system because remediation projects are frequently in remote locations where access to trained operators and utilities is limited. The system will be a turnkey unit, skid-mounted and completely automatic, requiring power but no other utilities. The system will process the off-gas, producing a concentrated liquid VOC stream and a purified gas containing less than 10 ppm VOC that can be discharged or recycled to the gas-generating process.







MEMBRANE SYSTEM FOR RECOVERY OF VOLATILE ORGANIC COMPOUNDS FROM REMEDIATION OFF-GASES.


Book Description

In situ vacuum extraction, air or steam sparging, and vitrification are widely used to remediate soil contaminated with volatile organic compounds (VOCs). All of these processes produce a VOC-laden air stream from which the VOC must be removed before the air can be discharged or recycled to the generating process. Treatment of these off-gases is often a major portion of the cost of the remediation project. Currently, carbon adsorption and catalytic incineration are the most common methods of treating these gas streams. Membrane Technology and Research, Inc. (MTR) proposed an alternative treatment technology based on selective membranes that separate the organic components from the gas stream, producing a VOC-free air stream. This technology can be applied to off-gases produced by various remediation activities and the systems can be skid-mounted and automated for easy transportation and unattended operation. The target performance for the membrane systems is to produce clean air (less than 10 ppmv VOC) for discharge or recycle, dischargeable water (less than 1 ppmw VOC), and a concentrated liquid VOC phase. This report contains the results obtained during Phase II of a two-phase project. In Phase I, laboratory experiments were carried out to demonstrate the feasibility of the proposed approach. In the subsequent Phase II project, a demonstration system was built and operated at the McClellan Air Force Base near Sacramento, California. The membrane system was fed with off-gas from a Soil Vacuum Extraction (SVE) system. The work performed in Phase II demonstrated that the membrane system can reduce the VOC concentration in remediation off-gas to 10 ppmv, while producing a concentrated VOC phase and dischargeable water containing less than 1 ppmw VOC. However, the tests showed that the presence of 1 to 3% carbon dioxide in the SVE off-gas reduced the treatment capacity of the system by a factor of three to four. In an economic analysis, treatment costs of the membrane system were compared with those of catalytic oxidation and carbon adsorption. This analysis showed that the treatment costs of the membrane system are higher than those of the competing technologies in the VOC concentration range up to 1%. Catalytic oxidation is the most economical treatment technology for off-gases containing VOCs in the range 50 ppmv to 1%, whereas carbon adsorption (off-site regeneration) is the most economical for VOC concentrations less than 50 ppmv. Because the VOC concentration in the vast majority of remediation off-gases is below 1%, we conclude that the usefulness of membrane VOC-separation systems for remediation applications will be very limited.