Some Critical Issues for Injection Molding


Book Description

This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.




Microcellular Injection Molding


Book Description

This book presents the most important aspects of microcellular injection molding with applications for science and industry. The book includes: experimental rheology and pressure-volume-temperature (PVT) data for different gas materials at real injection molding conditions, new mathematical models, micrographs of rheological and thermodynamic phenomena, and the morphologies of microcellular foam made by injection molding. Further, the author proposes two stages of processing for microcellular injection molding, along with a methodology of systematic analysis for process optimization. This gives critical guidelines for quality and quantity analyses for processing and equipment design.




Advanced Injection Molding Technologies


Book Description

This book covers the most recent and important developments in advanced injection molding technologies, such as intelligent process control; technology innovations and computer simulation for emerging special injection molding processes like microinjection molding, microcellular injection molding, water-assisted foaming, water-assisted injection molding, and variable mold temperature technologies; conductive polymer foams and composites; injection molding of optical products; and an automated mold design navigation system with integrated knowledge management capability. It is intended to be used as a textbook for both introductory and advanced injection molding courses, as a must-have reference for professional engineers and engineering managers who want to keep abreast of the latest technological developments and applications, and in libraries to serve interested readers from both academic and industrial communities as well as the general public. With chapters written by an international team of experts, this book provides a broad and insightful coverage, complementary to other books on injection molding.




Computer Modeling for Injection Molding


Book Description

This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.




Plastics Processing


Book Description

This overview of the essential methods of plastics processing includes basic principles, theory, and technical background information. Written as an introductory text, it enables the reader to understand the broad field of processing technologies and its relationship to properties and applications of plastics materials.




Near Net Shape Manufacturing Processes


Book Description

This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.




Polymeric Foams


Book Description

Polymeric foams are sturdy yet lightweight materials with applications across a variety of industries, from packaging to aerospace. As demand for these materials increase, so does innovation in the development of new processes and products. This book captures the most dynamic advances in processes, technologies, and products related to the polymeric foam market. It describes the latest business trends including new microcellular commercialization, sustainable foam products, and nanofoams. It also discusses novel processes, new and environmentally friendly blowing agents, and the development and usage of various types of foams, including bead and polycarbonate, polypropylene, polyetherimide microcellular, and nanocellular. The book also covers flame-retardant foams, rigid foam composites, and foam sandwich composites and details applications in structural engineering, electronics, and insulation. Authored by leading experts in the field, this book minimizes the gap between research and application in this important and growing area.




Polymer Processing


Book Description

Fundamental concepts coupled with practical, step-by-step guidance With its emphasis on core principles, this text equips readers with the skills and knowledge to design the many processes needed to safely and successfully manufacture thermoplastic parts. The first half of the text sets forth the general theory and concepts underlying polymer processing, such as the viscoelastic response of polymeric fluids and diffusion and mass transfer. Next, the text explores specific practical aspects of polymer processing, including mixing, extrusion dies, and post-die processing. By addressing a broad range of design issues and methods, the authors demonstrate how to solve most common processing problems. This Second Edition of the highly acclaimed Polymer Processing has been thoroughly updated to reflect current polymer processing issues and practices. New areas of coverage include: Micro-injection molding to produce objects weighing a fraction of a gram, such as miniature gears and biomedical devices New chapter dedicated to the recycling of thermoplastics and the processing of renewable polymers Life-cycle assessment, a systematic method for determining whether recycling is appropriate and which form of recycling is optimal Rheology of polymers containing fibers Chapters feature problem sets, enabling readers to assess and reinforce their knowledge as they progress through the text. There are also special design problems throughout the text that reflect real-world polymer processing issues. A companion website features numerical subroutines as well as guidance for using MATLAB®, IMSL®, and Excel to solve the sample problems from the text. By providing both underlying theory and practical step-by-step guidance, Polymer Processing is recommended for students in chemical, mechanical, materials, and polymer engineering.




Rubber Toughened Engineering Plastics


Book Description

Rubber Toughened Engineering Plastics covers the main physical principles involved in optimum toughening in high temperature engineering plastics and speciality plastics and describes the synthetic strategies used to obtain satisfactorily toughened grades in these materials by control of microstructure. This book will act as a focus for current thought on the principles of rubber toughening and the methods employed for the rubber toughening of major engineering and speciality plastics.




Biocomposites: Design and Mechanical Performance


Book Description

Biocomposites: Design and Mechanical Performance describes recent research on cost-effective ways to improve the mechanical toughness and durability of biocomposites, while also reducing their weight. Beginning with an introduction to commercially competitive natural fiber-based composites, chapters then move on to explore the mechanical properties of a wide range of biocomposite materials, including polylactic, polyethylene, polycarbonate, oil palm, natural fiber epoxy, polyhydroxyalkanoate, polyvinyl acetate, polyurethane, starch, flax, poly (propylene carbonate)-based biocomposites, and biocomposites from biodegradable polymer blends, natural fibers, and green plastics, giving the reader a deep understanding of the potential of these materials. - Describes recent research to improve the mechanical properties and performance of a wide range of biocomposite materials - Explores the mechanical properties of a wide range of biocomposite materials, including polylactic, polyethylene, polycarbonate, oil palm, natural fiber epoxy, polyhydroxyalkanoate, polyvinyl acetate, and polyurethane - Evaluates the potential of biocomposites as substitutes for petroleum-based plastics in industries such as packaging, electronic, automotive, aerospace and construction - Includes contributions from leading experts in this field