Modern Grinding Process Technology


Book Description




Principles of Modern Grinding Technology


Book Description

Principles of Modern Grinding Technology, Second Edition, provides insights into modern grinding technology based on the author's 40 years of research and experience in the field. It provides a concise treatment of the principles involved and shows how grinding precision and quality of results can be improved and costs reduced. Every aspect of the grinding process--techniques, machines and machine design, process control, and productivity optimization aspects--come under the searchlight. The new edition is an extensive revision and expansion of the first edition covering all the latest developments, including center-less grinding and ultra-precision grinding. Analyses of factors that influence grinding behavior are provided and applications are presented assisted by numerical examples for illustration. The new edition of this well-proven reference is an indispensible source for technicians, engineers, researchers, teachers, and students who are involved with grinding processes. - Well-proven source revised and expanded by undisputed authority in the field of grinding processes - Coverage of the latest developments, such as ultra-precision grinding machine developments and trends in high-speed grinding - Numerically worked examples give scale to essential process parameters - The book as a whole and in particular the treatment of center-less grinding is considered to be unchallenged by other books




Modern Machining Technology


Book Description

This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). - Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries - Covers several processes and outlines their many stages - Contributions come from a series of international, highly knowledgeable and well-respected experts




Handbook of Modern Grinding Technology


Book Description

The latest information indicates that the United States now spends in excess of $150 billion annually to perform its metal removal tasks using conventional machining technology. That estimate is increased from $115 billion 5 years ago. It becomes clear that metal removal technology is a very important candidate for rigorous investigation looking toward improvement of productivity within the manufacturing system. To aid in that endeavor, an extensive program of research has developed within the industrial community with the express purpose of establishing a new scientific and applied base that will provide principles upon which new manufacturing decisions can be made. One of the metal removal techniques that has the potential for great economic advantages is high-rate metal removal with related technologies. This text is concerned with the field of grinding as a subset of the general field of high-rate metal removal. Related processes (not covered in this text) include such topics as turning, drilling, and milling. In the final evaluation, the correct decision in the determination of a grinding process must necessarily include an understanding of the other methods of metal removal. The term grinding, as used herein, includes polishing, buffing, lapping, and honing as well as conventional definition: "... removing either metallic or other materials by the use of a solid grinding wheel".




Modern Manufacturing Processes


Book Description

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.




Modern Machining Technology


Book Description

Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining




Modern Grinding Technology and Systems


Book Description

This specialist edition features key innovations in the science and engineering of new grinding processes, abrasives, tools, machines, and systems for a range of important industrial applications. Topics written by invited, internationally recognized authors review the advances and present results of research over a range of well-known grinding processes. A significant introductory review chapter explores innovations to achieve high productivity and very high precision in grinding. The reviewed applications range from grinding systems for very large lenses and reflectors, through to medium size grinding machine processes, and down to grinding very small components used in MEMS . Early research chapters explore the influence of grinding wheel topography on surface integrity and wheel wear. A novel chapter on abrasive processes also addresses the finishing of parts produced by additive manufacturing through mass finishing. Materials to be ground range from conventional engineering steels to aerospace materials, ceramics, and composites. The research findings highlight important new results for avoiding material sub-surface damage. The papers compiled in this book include references to many source publications which will be found invaluable for further research, such as new features introduced into control systems to improve process efficiency. The papers also reflect significant improvements and research findings relating to many aspects of grinding processes, including machines, materials, abrasives, wheel preparation, coolants, lubricants, and fluid delivery. Finally, a definitive chapter summarizes the optimal settings for high precision and the achievement of centerless grinding stability.




Handbook of Ceramics Grinding and Polishing


Book Description

Handbook of Ceramics Grinding and Polishing meets the growing need in manufacturing industries for a clear understanding of the latest techniques in ceramics processing. The properties of ceramics make them very useful as components—they withstand high temperatures and are durable, resistant to wear, chemical degradation, and light. In recent years the use of ceramics has been expanding, with applications in most industry sectors that use machined parts, especially where corrosion-resistance is required, and in high temperature environments. However, they are challenging to produce and their use in high-precision manufacturing often requires adjustments to be made at the micro and nano scale. This book helps ceramics component producers to do cost-effective, highly precise machining. It provides a thorough grounding in the fundamentals of ceramics—their properties and characteristics—and of the abrasive processes used to manipulate their final shape as well as the test procedures vital for success. The second edition has been updated throughout, with the latest developments in technologies, techniques, and materials. The practical nature of the book has also been enhanced; numerous case studies illustrating how manufacturing (machining) problems have been handled are complemented by a highly practical new chapter on the selection and efficient use of machine tools. - Provides readers with experience-based insights into complex and expensive processes, leading to improved quality control, lower failure rates, and cost savings - Covers the fundamentals of ceramics side-by-side with processing issues and machinery selection, making this book an invaluable guide for downstream sectors evaluating the use of ceramics, as well as those involved in the manufacturing of structural ceramics - Numerous case studies from a wide range of applications (automotive, aerospace, electronics, medical devices)




Handbook of Machining with Grinding Wheels


Book Description

Grinding is a crucial technology that employs specific abrasive processes for the fabrication of advanced products and surfaces. Handbook of Machining with Grinding Wheels, Second Edition highlights important industry developments that can lead to improved part quality, higher productivity, and lower costs. Divided into two parts, the book b




Basics of Cutting and Abrasive Processes


Book Description

Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.