NREL Determines Better Testing Methods for Photovoltaic Module Durability (Fact Sheet), NREL Highlights, Research & Development


Book Description

NREL discoveries will enable manufacturers to produce more robust photovoltaic modules. Over the past decade, some photovoltaic (PV) modules have experienced power losses because of the system voltage stress that modules experience in fielded arrays. This is partly because qualification tests and standards do not adequately evaluate the durability of modules that undergo the long-term effects of high voltage. Scientists at the National Renewable Energy Laboratory (NREL) tried various testing methods and stress levels to demonstrate module durability to system voltage potential-induced degradation (PID) mechanisms. The results of these accelerated tests, along with outdoor testing, were used to estimate the acceleration factors needed to more accurately evaluate the durability of modules to system voltage stress. NREL was able to determine stress factors, levels, and methods for testing based on the stresses experienced by modules in the field. These results, in combination with those in the literature, suggest that constant stress with humidity and system voltage is more damaging than stress applied intermittently or with periods of recovery comprising hot and dry conditions or alternating bias in between. NREL has determined some module constructions to be extremely durable to PID. These findings will help the manufacturers of PV materials and components produce more durable products that better satisfy their customers. NREL determined that there is rapid degradation of some PV modules under system voltage stress and evaluated degradation rates in the field to develop more accurate accelerated testing methods. PV module manufacturers will be better able to choose robust materials and durable designs and guarantee sturdier, longer-lasting products. As PV modules become more durable, and thus more efficient over the long term, the risks and the cost of PV power will be reduced.













Technical Study Addresses a Key Challenge to Harmonizing U.S. and International PV Module Standards (Fact Sheet).


Book Description

NREL builds community and industry support by addressing concerns voiced by key standards organizations. Photovoltaic (PV) manufacturers in the United States test the safety of their products using standards developed through consensus processes. Because U.S. PV module safety standards are not aligned with international standards, manufacturers must test their modules twice - and sometimes maintain separate product lines. By meeting with standards organizations such as the Solar ABCs and Underwriters Laboratories (UL), National Renewable Energy Laboratory (NREL) leaders have worked to identify different stakeholders priorities and concerns. UL, specifically, has expressed concern that the international standards do not address all possible risks. For example, new encapsulant materials could soften at high temperatures and frameless modules could slide apart, exposing live electrical parts or allowing glass to fall on a person below. The deformation of a solid material under the influence of mechanical stresses is known as 'creep.' Current module qualification tests are limited to 85 C, whereas modules can, for short times, reach 105 C outdoors. In response to UL's concern, NREL designed and executed an experiment to compare on-sun and accelerated rates of creep for modules fabricated with various encapsulants, including some that have low melting points. Objectives were to (1) evaluate the potential for creep in outdoor exposure, (2) provide guidance on the risks and design needs with thermoplastic materials, and (3) provide a basis for modifying standards to account for materials with potential to creep. The study tested experimental materials with eight representative encapsulants in both outdoor and indoor (chamber) exposure. The study found that modules with materials that were expected to creep did so in the indoor exposure, but not in most outdoor environments and mounting configurations. The results provide a basis for defining an accelerated test needed to give confidence that the modules will not slide apart on hot days. The proposal for IEC 61730 Part 1 exposes modules for 200 hours to a temperature between 105 C and 110 C. NREL is collaborating with UL representatives, and U.S. and international standards appear to be closer to harmonization.




PV Module Reliability Research (Fact Sheet)


Book Description

This National Center for Photovoltaics sheet describes the capabilities of its PV module reliability research. The scope and core competencies and capabilities are discussed and recent publications are listed.




Simple Analytic Tool for Photovoltaic Module Diagnostics


Book Description

This informative brief describes NREL's recently developed method that allows for easy and accurate measurement of the shunt resistance of individual cells in photovoltaic (PV) modules, which is valuable for all phases of the life-cycle testing of PV modules.




Photovoltaic Module Reliability


Book Description

Provides practical guidance on the latest quality assurance and accelerated stress test methods for improved long-term performance prediction of PV modules This book has been written from a historical perspective to guide readers through how the PV industry learned what the failure and degradation modes of PV modules were, how accelerated tests were developed to cause the same failures and degradations in the laboratory, and then how these tests were used as tools to guide the design and fabrication of reliable and long-life modules. Photovoltaic Module Reliability starts with a brief history of photovoltaics, discussing some of the different types of materials and devices used for commercial solar cells. It then goes on to offer chapters on: Module Failure Modes; Development of Accelerated Stress Tests; Qualification Testing; and Failure Analysis Tools. Next, it examines the use of quality management systems to manufacture PV modules. Subsequent chapters cover the PVQAT Effort; the Conformity Assessment and IECRE; and Predicting PV Module Service Life. The book finishes with a look at what the future holds for PV. A comprehensive treatment of current photovoltaic (PV) technology reliability and necessary improvement to become a significant part of the electric utility supply system Well documented with experimental and practical cases throughout, enhancing relevance to both scientific community and industry Timely contribution to the harmonization of methodological aspects of PV reliability evaluation with test procedures implemented to certify PV module quality Written by a leading international authority in PV module reliability Photovoltaic Module Reliability is an excellent book for anyone interested in PV module reliability, including those working directly on PV module and system reliability and preparing to purchase modules for deployment.