Plastics Products Design Handbook


Book Description

This book provides information on complexities, peculiarities, and limitations of various molding processes, and the comparative advantages and disadvantages of the possible plastic products manufacturing techniques, to permit an ideal match of good design and processing.




Plastics Product Design


Book Description

Plastics Product Design Provides the reader with access to lessons learned in the author’s 40 years of plastics product design experience Part 1 of the book provides the reader with an introduction to plastics as a design material and a discussion of materials commonly in use today. There is a discussion of a variety of processes available to the designer to make a part along with the design considerations each process will entail. This section also includes a discussion of useful prototyping processes, including advantages and disadvantages of each. Next, the book discusses general design considerations applicable to most plastics product designs. In Part 2 of the book the author discusses elements of design of a number of generic plastic product types based on his more than 40 years of experience of product design and development for several companies with a variety of products. This section includes discussions of structural components, gears, bearings, hinges, snap fits, packaging, pressure vessels, and optical components. This section also discusses the general considerations that apply to these applications as well as specific insights about each particular application. There is also a chapter on the most important joining techniques. Part 2 ends with a discussion of the general design process. The book concludes with 3 appendices on thermal properties of selected generic materials; properties of selected structural components; and common abbreviations for plastic materials. Audience This book is aimed at product designers and plastics application engineers who have had limited or no experience with plastics materials as well as a more experienced designer who is designing a part for a use, process or an application that they are not familiar with.




Plastic Product Material and Process Selection Handbook


Book Description

This book is for people involved in working with plastic material and plastic fabricating processes. The information and data in this book are provided as a comparative guide to help in understanding the performance of plastics and in making the decisions that must be made when developing a logical approach to fabricating plastic products to meet performance requirements at the lowest costs. It is formatted to allow for easy reader access and this care has been translated into the individual chapter constructions and index. This book makes very clear the behaviour of the 35,000 different plastics with the different behaviours of the hundreds of processes. Products reviewed range from toys to medical devices, to cars, to boats, to underwater devices, containers, springs, pipes, aircraft and spacecraft. The reader's product to be designed and/or fabricated can be directly or indirectly related to plastic materials, fabricating processes and/or product design reviews in this book. *Essential for people involved in working with plastic material and plastic fabricating processes *Will help readers understand the performance of plastics *Helps readers to make decisions which meet performance requirements and to keep costs low




Plastics Products Design Handbook


Book Description

This book provides information on complexities, peculiarities, and limitations of various molding processes, and the comparative advantages and disadvantages of the possible plastic products manufacturing techniques, to permit an ideal match of good design and processing.




Design and Manufacturing of Plastics Products


Book Description

Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts







Designing Successful Products with Plastics


Book Description

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design 2e provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This fully updated edition features new practical advice on how to design sustainably throughout the book. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Brings together the worlds of the plastic part designer and the industrial designer and shows how each impacts the success of a development project. Teaches the “Four Pillars considerations (Materials, Processes, Tooling, and Design) required for every design decision to be made during a plastic part design project. The interrelationship of these considerations with the sustainability intent for the product being developed is taught and illustrated within this new edition. Illustrates the product design process roadmap from creation of the concept through implementation into manufacturing, highlighting steps and methods used throughout the process to limit risk and ensure success. Includes methods and design project management techniques used to ensure an efficient design process and successful manufacturing of the product or part.




Designing Successful Products with Plastics


Book Description

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization




Plastics Design Handbook


Book Description

This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.




Plastics Design Handbook


Book Description

This reference work provides a simplified and practical approach to designing with plastic materials. It enables the reader to recognize the fundamental considerations necessary when designing products with plastics pertaining to the different processes and different plastics. Intended for both technical and non-technical readers, it encompasses the relation of materials and processes to understanding the art of designing. After introducing the design basics, the book moves on to discuss those factors which influence design. Design features and concepts are then covered, as is how to interpret the plethora of data available. Cost estimation, a key factor of the design process, is investigated in detail before the relative merits of the different types of plastics and processing techniques are presented. It finishes with a look at how the design of individual elements affect the final product design. The information contained will be invaluable to even the most experienced designers and engineers, as well as providing a firm basis for the novice. It provides a complete review of all aspects of the design process from the practical to the theoretical, and the elementary to the advanced.