The Practical Application of the Process Capability Study


Book Description

Creating a universal language for problem solving, The Practical Application of the Process Capability Study: Evolving from Product Control to Process Control delineates the process capability study, a powerful tool that, when understood and implemented, provides benefits to every department within a manufacturing organization. With easy to read, step-by-step flow diagrams on how to perform process capability studies and measurement process analyses, the book’s coverage includes: The benefits of statistical process control over statistical product control Real-world industrial examples and case studies illustrating how to use the techniques Ways for management to determine if the investment in process capability studies is providing an appropriate return Methods to correct lack of stability and capability once either condition has been identified, such as the ANOVA technique and the simple three-factor designed experiment A flow chart that enables machine operators to execute a process capability study without interfering with productivity A great deal of information is available on the technical concepts of the process capability study, much of it emphasizing the mathematics. Unfortunately, concentrating on the math and fine distinctions, such as the difference between alpha- and beta-type errors, has created barriers preventing many from fully appreciating the basic concepts, the simplicity, and the usefulness of the tool. This book shows you how to use the process capability study to increase return on investment from your statistical process control/Six Sigma effort and make your company more competitive.




Process Capability Analysis


Book Description

Process Capability Analysis: Estimating Quality presents a systematic exploration of process capability analysis and how it may be used to estimate quality. The book is designed for practitioners who are tasked with insuring a high level of quality for the products and services offered by their organizations. Along with describing the necessary statistical theory, the book illustrates the practical application of the techniques to data that do not always satisfy the standard assumptions. The first two chapters deal with attribute data, where the estimation of quality is restricted to counts of nonconformities. Both classical and Bayesian methods are discussed. The rest of the book deals with variable data, including extensive discussions of both capability indices and statistical tolerance limits. Considerable emphasis is placed on methods for handling non-normal data. Also included are discussions of topics often omitted in discussions of process capability, including multivariate capability indices, multivariate tolerance limits, and capability control charts. A separate chapter deals with the problem of determining adequate sample sizes for estimating process capability. Features:  Comprehensive treatment of the subject with consistent theme of estimating percent of nonconforming product or service.  Includes Bayesian methods.  Extension of univariate techniques to multivariate data.  Demonstration of all techniques using Statgraphics data analysis software. Neil Polhemus is Chief Technology Officer at Statgraphics Technology and the original developer of the Statgraphics program for statistical analysis and data visualization. Dr. Polhemus spent 6 years on the faculty of the School of Engineering and Applied Science at Princeton University before moving full-time to software development and consulting. He has taught courses dealing with statistical process control, design of experiments and data analysis for more than 100 companies and government agencies.




Process Capability Indices


Book Description

A solid, rigorous, yet comprehensible analysis of process capability indices, this work bridges the gap between theoretical statisticians and quality control practitioners, showing how an understanding of these indices can lead to process improvement.




Measuring Process Capability


Book Description




Statistics from A to Z


Book Description

Statistics is confusing, even for smart, technically competent people. And many students and professionals find that existing books and web resources don’t give them an intuitive understanding of confusing statistical concepts. That is why this book is needed. Some of the unique qualities of this book are: • Easy to Understand: Uses unique “graphics that teach” such as concept flow diagrams, compare-and-contrast tables, and even cartoons to enhance “rememberability.” • Easy to Use: Alphabetically arranged, like a mini-encyclopedia, for easy lookup on the job, while studying, or during an open-book exam. • Wider Scope: Covers Statistics I and Statistics II and Six Sigma Black Belt, adding such topics as control charts and statistical process control, process capability analysis, and design of experiments. As a result, this book will be useful for business professionals and industrial engineers in addition to students and professionals in the social and physical sciences. In addition, each of the 60+ concepts is covered in one or more articles. The 75 articles in the book are usually 5–7 pages long, ensuring that things are presented in “bite-sized chunks.” The first page of each article typically lists five “Keys to Understanding” which tell the reader everything they need to know on one page. This book also contains an article on “Which Statistical Tool to Use to Solve Some Common Problems”, additional “Which to Use When” articles on Control Charts, Distributions, and Charts/Graphs/Plots, as well as articles explaining how different concepts work together (e.g., how Alpha, p, Critical Value, and Test Statistic interrelate). ANDREW A. JAWLIK received his B.S. in Mathematics and his M.S. in Mathematics and Computer Science from the University of Michigan. He held jobs with IBM in marketing, sales, finance, and information technology, as well as a position as Process Executive. In these jobs, he learned how to communicate difficult technical concepts in easy - to - understand terms. He completed Lean Six Sigma Black Belt coursework at the IASSC - accredited Pyzdek Institute. In order to understand the confusing statistics involved, he wrote explanations in his own words and graphics. Using this material, he passed the certification exam with a perfect score. Those statistical explanations then became the starting point for this book.




Encyclopedia And Handbook Of Process Capability Indices: A Comprehensive Exposition Of Quality Control Measures


Book Description

This unique volume provides an up-to-date and detailed description of the various process capability indices widely (and sometimes misleadingly) used in the applications at production sites. The authors, who are internationally recognized experts in this area with numerous contributions to the field, provide a lucid exposition, which covers all the main aspects, developments and advances.The concept of Process Capability Index (PCI) is barely 20 years old, but the multitude of available versions can overwhelm even the most seasoned practitioner. The organized and self-contained presentation of the material starting from 1980's primitive indices (Cp and Cpk) up to the newly proposed indices for the cases of multiple dependent characteristics results in an authoritative and indispensable reference.A proper balance between theoretical investigation and “rule-of-thumb” practical procedures is maintained in order to eliminate the tensions among various methodologies of assessing the capability of industrial processes.




Developing Structured Procedural and Methodological Engineering Designs


Book Description

This book is designed to assist industrial engineers and production managers in developing procedural and methodological engineering tools to meet industrial standards and mitigate engineering and production challenges. It offers practitioners expert guidance on how to implement adequate statistical process control (SPC), which takes account of the capability to ensure a stable process and then regulate if variations take place due to variables other than a random variation. Powerful engineering models of new product introduction (NPI), continuous improvement (CI), and the eight disciplines (8D) model of problem solving techniques are explained. The final three chapters introduce new methodological models in operations research (OR) and their applications in engineering, including the hyper-hybrid coordination for process effectiveness and production efficiency, and the Kraljic-Tesfay portfolio matrix of industrial buying.




Handbook of Multivariate Process Capability Indices


Book Description

Providing a single-valued assessment of the performance of a process is often one of the greatest challenges for a quality professional. Process Capability Indices (PCIs) precisely do this job. For processes having a single measurable quality characteristic, there is an ample number of PCIs, defined in literature. The situation worsens for multivariate processes, i.e., where there is more than one correlated quality characteristic. Since in most situations quality professionals face multiple quality characteristics to be controlled through a process, Multivariate Process Capability Indices (MPCIs) become the order of the day. However, there is no book which addresses and explains different MPCIs and their properties. The literature of Multivariate Process Capability Indices (MPCIs) is not well organized, in the sense that a thorough and systematic discussion on the various MPCIs is hardly available in the literature. Handbook of Multivariate Process Capability Indices provides an extensive study of the MPCIs defined for various types of specification regions. This book is intended to help quality professionals to understand which MPCI should be used and in what situation. For researchers in this field, the book provides a thorough discussion about each of the MPCIs developed to date, along with their statistical and analytical properties. Also, real life examples are provided for almost all the MPCIs discussed in the book. This helps both the researchers and the quality professionals alike to have a better understanding of the MPCIs, which otherwise become difficult to understand, since there is more than one quality characteristic to be controlled at a time. Features: A complete guide for quality professionals on the usage of different MPCIs. A step by step discussion on multivariate process capability analysis, starting from a brief discussion on univariate indices. A single source for all kinds of MPCIs developed so far. Comprehensive analysis of the MPCIs, including analysis of real-life data. References provided at the end of each chapter encompass the entire literature available on the respective topic. Interpretation of the MPCIs and development of threshold values of many MPCIs are also included. This reference book is aimed at the post graduate students in Industrial Statistics. It will also serve researchers working in the field of Industrial Statistics, as well as practitioners requiring thorough guidance regarding selection of an appropriate MPCI suitable for the problem at hand.




Introduction to Statistical Quality Control


Book Description

"Once solely the domain of engineers, quality control has become a vital business operation used to increase productivity and secure competitive advantage. Introduction to Statistical Quality Control offers a detailed presentation of the modern statistical methods for quality control and improvement. Thorough coverage of statistical process control (SPC) demonstrates the efficacy of statistically-oriented experiments in the context of process characterization, optimization, and acceptance sampling, while examination of the implementation process provides context to real-world applications. Emphasis on Six Sigma DMAIC (Define, Measure, Analyze, Improve and Control) provides a strategic problem-solving framework that can be applied across a variety of disciplines.Adopting a balanced approach to traditional and modern methods, this text includes coverage of SQC techniques in both industrial and non-manufacturing settings, providing fundamental knowledge to students of engineering, statistics, business, and management sciences.A strong pedagogical toolset, including multiple practice problems, real-world data sets and examples, provides students with a solid base of conceptual and practical knowledge."--




Building State Capability


Book Description

Governments play a major role in the development process, and constantly introduce reforms and policies to achieve developmental objectives. Many of these interventions have limited impact, however; schools get built but children don't learn, IT systems are introduced but not used, plans are written but not implemented. These achievement deficiencies reveal gaps in capabilities, and weaknesses in the process of building state capability. This book addresses these weaknesses and gaps. It starts by providing evidence of the capability shortfalls that currently exist in many countries, showing that many governments lack basic capacities even after decades of reforms and capacity building efforts. The book then analyses this evidence, identifying capability traps that hold many governments back - particularly related to isomorphic mimicry (where governments copy best practice solutions from other countries that make them look more capable even if they are not more capable) and premature load bearing (where governments adopt new mechanisms that they cannot actually make work, given weak extant capacities). The book then describes a process that governments can use to escape these capability traps. Called PDIA (problem driven iterative adaptation), this process empowers people working in governments to find and fit solutions to the problems they face. The discussion about this process is structured in a practical manner so that readers can actually apply tools and ideas to the capability challenges they face in their own contexts. These applications will help readers devise policies and reforms that have more impact than those of the past.