Process Optimization for 3D Printing of Cementitious Materials


Book Description

Three-dimensional (3D) concrete printers are extensively portable; they can save construction time and reduce labor costs. This technology is incredibly capable of creating complex elements with different structural scales. Some 3D concrete printers use a gantry system, while other printers may use a robotic arm or generalized Stewart platforms. These systems allow the freedom of movements to create desired concrete structures. The structures are printed layer-by-layer using additive manufacturing methods to ensure the overlay between the concrete layers. The components of a 3D printer play an important role in the print quality. For instance, the nozzle shape has a direct influence on the overall form of the structure, stress distribution, and durability of the printed element. Since the 3D concrete printers are at a very early development stage, part optimization is crucial for the ease of construction. Therefore, the first part of this research study focuses on developing different nozzle forms, extruder control system, and pump parameters. The outcome of the first part provides insights into 3D concrete printing protocols and can be used to optimize the process. The second part of this study focuses on the development of a novel composite material that meets the requirements used in the construction field. This research focuses on 3D concrete printing features, such as extruder and nozzle design, and their effect on the printed structures, while evaluating printing strategies using a developed concrete mixture that has the desired mechanical properties.




3D Concrete Printing Technology


Book Description

3D Concrete Printing Technology provides valuable insights into the new manufacturing techniques and technologies needed to produce concrete materials. In this book, the editors explain the concrete printing process for mix design and the fresh properties for the high-performance printing of concrete, along with commentary regarding their extrudability, workability and buildability. This is followed by a discussion of three large-scale 3D printings of ultra-high performance concretes, including their processing setup, computational design, printing process and materials characterization. Properties of 3D-printed fiber-reinforced Portland cement paste and its flexural and compressive strength, density and porosity and the 3D-printing of hierarchical materials is also covered. - Explores the factors influencing the mechanical properties of 3D printed products out of magnesium potassium phosphate cement material - Includes methods for developing Concrete Polymer Building Components for 3D Printing - Provides methods for formulating geopolymers for 3D printing for construction applications




Optimizing the Mixture of Cementitious Materials for Additive Manufacturing of Concrete Infrastructure


Book Description

3D Printing Technology is one of the most progressive technologies which is rapidly growing in the world of construction. This technology benefits by fast-tracking the speed of construction and reducing the labor cost, which allows more benefit economically and even providing structures with aesthetical looks, better strength and, durability aimed to be as good as casted concrete structures. To optimize the mix design and produce a workable concrete structure, Fused Deposition Modeling has been used for the printing process. The study is done to produce optimized proportions of concrete mix designs that are suitable for 3D printing of concrete. The addition of silica fume, nano- clay, and fly ash as non- cementitious material and superplasticizers, retarders, accelerators, and viscosity admixtures as chemical dosages are reported to control the flow of the concrete, bonding between the ingredients in the matrix and slowing down the hydration process, respectively which provides the structure with better stability. The 3D printing parameters like time, printability window, pressure variation, and other mechanical properties are studied in this research. FE- analysis can analyze the buildability of a specific shape or structure before printing. So that it can save the cost of materials and help with reducing the formation of 3D printed structure. Keywords: Supplementary Cementitious materials, Chemical Dosage, 3D printing parameters, and FE analysis.




Construction 3D Printing


Book Description




3D Printing for Construction in the Transformation of the Building Industry


Book Description

As concrete revolutionised construction in the 20th century, digitalisation is transforming the building industry (BI). Process automation and 3D printing (3DP) are commonplace in the industry and our homes. However, due to BI’s scale and complexity, Additive Manufacturing (AM) is in its native stage. Ongoing scientific research has been providing knowledge that will simplify the integration of 3DCP in the market, exploring its materiality, technologies, and design methodologies. This book provides an overview of the latest research achievements of the design possibilities that 3DP for construction (3DC) can offer in the various fields of construction, particularly architecture and engineering.




Industrial Strategies and Solutions for 3D Printing


Book Description

INDUSTRIAL STRATEGIES AND SOLUTIONS FOR 3D PRINTING Multidisciplinary, up-to-date reference on 3D printing from A to Z, including material selection, in-process monitoring, process optimization, and machine learning Industrial Strategies and Solutions for 3D Printing: Applications and Optimization offers a comprehensive overview of the 3D printing process, covering relevant materials, control factors, cutting-edge concepts, and applications across various industries such as architecture, engineering, medical, jewelry, footwear, and industrial design. While many published books and review papers have explored various aspects of 3D printing, they often approach the topic from a specific perspective. This book instead views 3D printing as a multidisciplinary field, extending beyond its rapid growth into emerging areas like data science and artificial intelligence. Written by three highly qualified academics with significant research experience in related fields, Industrial Strategies and Solutions for 3D Printing: Applications and Optimization includes information on: Role of various 3D printing features in optimization and how machine learning can be used to further enhance optimization processes Specific optimization techniques including physico-chemical, mechanical, thermal, and rheological characteristics Steps for transitioning of 3D printing from the laboratory scale to industrial applications in fields such as biology, turbomachinery, automotive, and aerospace Challenges related to the controlling factors for in the optimization purpose, along with in-process monitoring of 3D printing for optimal results and output Industrial Strategies and Solutions for 3D Printing: Applications and Optimization is a valuable and up-to-date reference on the subject for researchers, scholars, and professionals in biomedical, chemical, and mechanical engineering seeking to understand foundational concepts related to the free-form fabrication approach and how to achieve optimal results.




3D Printing for Construction with Alternative Materials


Book Description

This book explores the latest achievements and design possibilities that 3D printing for construction (DPC) can offer, the alternative materials to natural aggregates or cement and even the 4th dimension that is already starting in this area. DPC materiality is starting to be explored in architecture as a new design language to reach not only outrageous forms but also to leverage the building process and its performance. Like Corbusier explored the concrete potentiality of concrete to release the façade and the plan, 3DPC is allowing to straighten design freedom with building performance. Industry and Scientific research are offering design professionals possibilities to start a new design movement. New paths are also starting to be tracked to reduce even more this building system footprint, stalking alternatives to Portland cement (PC). Today is already possible to build with the soil from the buildings’ ground. Leftovers from various industries are opening possibilities to decrease the PC and natural aggregates rate in printable mortars. From the industry, salt is becoming a possibility to be used in 3DPC. Sugar can ashes are improving the mortar performance reducing adjuvants. Construction and demolition waste can substitute natural aggregates and even offer new textures and color possibilities. Finally, to close this edition, the latest steps on the use of Phase Change Materials in additive manufacturing are collected to raise awareness to the next step of AM, the 4D printing.




Second RILEM International Conference on Concrete and Digital Fabrication


Book Description

This book gathers peer-reviewed contributions presented at the 2nd RILEM International Conference on Concrete and Digital Fabrication (Digital Concrete), held online and hosted by the Eindhoven University of Technology, the Netherlands from 6-9 July 2020. Focusing on additive and automated manufacturing technologies for the fabrication of cementitious construction materials, such as 3D concrete printing, powder bed printing, and shotcrete 3D printing, the papers highlight the latest findings in this fast-growing field, addressing topics like mixture design, admixtures, rheology and fresh-state behavior, alternative materials, microstructure, cold joints & interfaces, mechanical performance, reinforcement, structural engineering, durability and sustainability, automation and industrialization.




Additive Manufacturing for Construction


Book Description

Additive Manufacturing for Construction reveals additive manufacturing technologies for building and construction applications. The book explores on-site and off-site construction techniques, featuring design strategies which will eliminate production difficulties and minimise assembly costs, from both academic and industrial perspectives.




Advances in Additive Manufacturing, Modeling Systems and 3D Prototyping


Book Description

This book discusses the latest advances in digital modeling systems (DMSs) and additive manufacturing (AM) technologies. It covers applications of networked technologies, ubiquitous computing, new materials and hybrid production systems, discussing how they are changing the processes of conception, modeling and production of products and systems of product. The book emphasizes ergonomic and sustainability issues, as well as timely topics such as DMSs and AM in Industry 4.0, DMSs and AM in developing countries, DMSs and AM in extreme environments, thus highlighting future trends and promising scenarios for further developing those technologies. Based on the AHFE 2019 International Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping, held on July 24-28, 2019, in Washington D.C., USA, the book is intended as source of inspiration for researchers, engineers and stakeholders, and to foster interdisciplinary and international collaborations between them.