Metal Matrix Composites


Book Description

This book covers several aspects of the synthesis of composites by the pressureless infiltration technique. It describes the methods used to obtain green preforms, such as cold pressed and hot sintering, describing the heating time, load, and time required for pressing the preforms. Additionally, wettability phenomena, which is directly related on infiltration, is extensively described. Wettability process and interfacial reactions are analyzed in many ceramic-metal systems prior to fabricate the composites. A complete description of fabrication processes for Metal Matrix Composites is included. An extensive section on structural, chemical, and mechanical characterization of composites fabricated with aluminum and magnesium alloys as matrices reinforced with titanium carbide (TiC), aluminum nitride (AlN), silicon carbide (SiC) and alumina (Al2O3) is included. Relevant techniques for joining composites, such as welding and brazing are addressed. As well as issues pertaining to the corrosion and wear of composites are discussed as well. Corrosion behavior of some composites exposed to aqueous media was analyzed. Corrosion of composites using TiC and SiC like reinforcement and Al, Ni, and some Al-Cux, Al-Mgx and Al-Cu-Li alloys like matrix is discussed extensively. The structural characterization techniques addressed include: scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM), optical microscopy (OM), differential thermal analysis (DTA), high resolution transmission electron microscopy (HRTEM), and thermogravimetry analysis (TGA). Mechanical testing including hardness, elastic modulus, tension tests, and impact tests were used in the characterization of composites. Theoretical models for prediction of some mechanical properties are included too.




Solidification Processing of Reinforced Metals


Book Description

Much of the success of composites can be attributed to the development of innovative processes. Many useful composites are envisaged by materials scientists but the problem of how to make them is often the greater hurdle. This process-oriented book focuses on the basic principles of composite fabrication. Upon studying these processes, one is immediately struck by the diversity of ideas and techniques. In some cases, these have been borrowed from other technologies and were designed for use with quite different materials. In other cases some very clever new means have been developed which take account of the characteristics of metals and ceramics and the higher temperatures which are typically involved in their processing.




Intermetallic Matrix Composites


Book Description

Intermetallic Matrix Composites: Properties and Applications is a comprehensive guide that studies the types and properties of intermetallic matrix composites, including their processing techniques, characterization and the various testing methods associated with these composites. In addition, it presents modeling techniques, their strengthening mechanisms and the important area of failure and repair. Advanced /complex IMCs are then explained, such as Self-healing IMCs and laminated intermetallic composites. The book concludes by delving into the industries that use these materials, including the automotive industry. - Reviews the latest research in intermetallic matrix composites - Contains a focus on properties and applications - Includes contributions from leading experts in the field




Metal Matrix Composites


Book Description

Since the properties of MMCs can be directly designed "into" the material, they can fulfill all the demands set by design engineers. This book surveys the latest results and development possibilities for MMCs as engineering and functional materials, making it of utmost value to all materials scientists and engineers seeking in-depth background information on the potentials these materials have to offer in research, development and design engineering.




Metal Matrix Composites by Friction Stir Processing


Book Description

Metal Matrix Composites by Friction Stir Processing discusses the capabilities of utilizing friction stir processing (FSP) as a tool to manufacture new materials, such as composites. FSP is considered a tool for grain refinement. However, this work illustrates how FSP has a wider capability due to the material flow and mixing the process offers. This book highlights such aspects by demonstrating the ability of the process to incorporate a second phase and make metal matrix composites (MMCs). The book covers the current research on processing MMCs by FSP, and presents a novel approach of making ductile MMCs by FSP using metal particle reinforcements. - Demonstrates how friction stir processing can be used to make metal matrix composites - Includes a review of different approaches of making metal matrix composites by friction stir processing - Demonstrates the utility of friction stir processing in making new types of non-equilibrium ductile composites - Provides a comparison of properties of friction stir processed composites to those of conventional metal matrix composites




Metallic Powders for Additive Manufacturing


Book Description

Metallic Powders for Additive Manufacturing Overview of successful pathways for producing metal powders for additive manufacturing of high-performance metallic parts and components with tailored properties Metallic Powders for Additive Manufacturing introduces the readers to the science and technology of atomized metal powders beyond empirical knowledge and the fundamental relationships among the chemistry, microstructure, and morphology of atomized metallic powders and their behavior during additive manufacturing. The text sets a foundation of the underlying science that controls the formation and microstructure of atomized metallic droplets, including the relations among the properties of metallic powders, their performance during the manufacturing processes, and the resulting products. Other topics covered include the influence of powder on defect formation, residual stress, mechanical behavior, and physical properties. The concluding two chapters encompass considerations of broader societal implications and overarching themes, including the exploration of alternative feedstock materials, economic analysis, and sustainability assessment. These chapters offer valuable perspectives on the prospective trajectory of the field. Written by a team of experienced and highly qualified professors and academics, Metallic Powders for Additive Manufacturing includes information on: Atomization techniques such as Vacuum Induction Gas Atomization (VIGA), Electrode Induction Melting Gas Atomization (EIMGA), and Plasma Rotating Electrode Process (PREP) Atomization science and technology, covering control of atomization parameters, powder size distribution, effect of processing variables, and theoretical models of atomization Heat transfer and solidification of droplets, covering nucleation, microstructure development, and important thermal and solidification conditions during atomization Atomization of Al, Fe, Ni, Co, Ti, and high entropy alloys, as well as composite powders for additive manufacturing, and guidelines for atomization equipment and powder handling Fundamental processing principles in a variety of metal additive manufacturing processes Powder characteristics and requirements for different additive manufacturing processes Effect of powder chemistry and physical characteristics on additive manufacturing processes, and the microstructure and properties of the built parts Evaluation of alternative feedstock sources for metal additive manufacturing, beyond gas atomized powder Economic and sustainability perspectives on powder production and additive manufacturing Metallic Powders for Additive Manufacturing is an excellent combination of rigorous fundamentals and a practice-oriented and forward-looking resource on the subject for materials scientists and practicing engineers seeking to understand, optimize, and further develop the field of powder production and additive manufacturing.




Low-density, High-strength Intermetallic Matrix Composites by XD (trademark) Synthesis


Book Description

There is an increasing need for lightweight high performance materials in today's aerospace arena. High temperature engine designs, for example, require engine materials with elevated temperature strength, creep resistance, damage tolerance, oxidation resistance, and low density. Ordered intermetallics are considered potential alternatives to superalloys because they exhibit many of these properties. A major problem with most ordered alloys is their tendency toward inherently low ductility. The reasons can be quite varied depending on the alloy system, and include poor grain-boundary cohesion, an insufficient number of available slip systems (primarily in non-cubic alloys), limited cross slip, and impurity locking of dislocations. However, intermetallics of high symmetry, such as the L12 structure, have a number of slip systems, which can provide some plasticity, at least at intermediate temperatures, thus enabling the matrix to accommodate some of the strain associated with the thermal stresses.




Composite Materials


Book Description

This volume focuses on quasilinear elliptic differential equations of degenerate type, evolution variational inequalities, and multidimensional hysteresis. It serves both as a survey of results in the field, and as an introductory text for non-specialists interested in related problems.




Field-Assisted Sintering


Book Description

This book represents the first ever scientific monograph including an in-depth analysis of all major field-assisted sintering techniques. Until now, the electromagnetic field-assisted technologies of materials processing were lacking a systematic and generalized description in one fundamental publication; this work promotes the development of generalized concepts and of comparative analyses in this emerging area of materials fabrication. This book describes modern technologies for the powder processing-based fabrication of advanced materials. New approaches for the development of well-tailored and stable structures are thoroughly discussed. Since the potential of traditional thermo-mechanical methods of material treatment is limited due to inadequate control during processing, the book addresses ways to more accurately control the resultant material's structure and properties by an assisting application of electro-magnetic fields. The book describes resistance sintering, high-voltage consolidation, sintering by low-voltage electric pulses (including spark plasma sintering), flash sintering, microwave sintering, induction heating sintering, magnetic pulse compaction and other field-assisted sintering techniques. Includes an in-depth analysis of all major field-assisted sintering techniques; Explains new techniques and approaches for material treatment; Provides detailed descriptions of spark plasma sintering, microwave sintering, high-voltage consolidation, magnetic pulse compaction, and various other approaches when field-assisted treatment is applied.