The Four Philosophies of Lean


Book Description

This book provides a comprehensive look at four driving philosophies of lean methodology that many companies struggle to understand. Companies often adopt lean methodologies and work hard to perfect the use of those methods while never understanding the true intent of the method. Ultimately, knowledge does not equal understanding. "Customer First" is about each manufacturing process sending the next manufacturing process a high-quality defect-free product every time. When people hear the word "customer," their mindset is thinking about the end user, but when a company understands that every process has a customer, a high-quality product is produced at each stage of the manufacturing process. As kids, most of us grew up hearing the phrase "respect your elders," and while this still applies, respect for people has additional and stronger connotations. In business, the work content must fit the capacity – in lay terms, a fair day’s work for a fair wage. Setting up our colleagues for failure by giving them more work content than can be completed is not showing them respect, and in essence, it is simply disrespectful. In addition, respect is how we develop and engage our colleagues in their daily work. The idea "Go and See" is often overlooked because we know the process in which the problem exists, but if we evaluate what is actually happening, we generally find that what "should be" happening isn’t. As people view what is happening, questions will come to mind: how does the operator know to do that? Does the standard work give that knowledge? These questions lead to giving clarity about the problem and will drive the thinking to a solution. Business in general is dynamic and ever changing. Companies must be able to adapt, overcome, and improvise to remain competitive. The challenge is identifying where to target or how to develop a continuous improvement culture in the workforce to drive improvement. Companies get stuck in the mindset of "this is how we have always done it" and this mindset can be a very limiting or even crippling situation. The Four Philosophies of Lean: Maintaining a Customer-Focused Culture Every Day at Work helps readers change mindsets and solve difficult situations.




The Toyota Way Fieldbook


Book Description

The Toyota Way Fieldbook is a companion to the international bestseller The Toyota Way. The Toyota Way Fieldbook builds on the philosophical aspects of Toyota's operating systems by detailing the concepts and providing practical examples for application that leaders need to bring Toyota's success-proven practices to life in any organization. The Toyota Way Fieldbook will help other companies learn from Toyota and develop systems that fit their unique cultures. The book begins with a review of the principles of the Toyota Way through the 4Ps model-Philosophy, Processes, People and Partners, and Problem Solving. Readers looking to learn from Toyota's lean systems will be provided with the inside knowledge they need to Define the companies purpose and develop a long-term philosophy Create value streams with connected flow, standardized work, and level production Build a culture to stop and fix problems Develop leaders who promote and support the system Find and develop exceptional people and partners Learn the meaning of true root cause problem solving Lead the change process and transform the total enterprise The depth of detail provided draws on the authors combined experience of coaching and supporting companies in lean transformation. Toyota experts at the Georgetown, Kentucky plant, formally trained David Meier in TPS. Combined with Jeff Liker's extensive study of Toyota and his insightful knowledge the authors have developed unique models and ideas to explain the true philosophies and principles of the Toyota Production System.




Machine that Changed the World


Book Description

Draws conclusions for the future of the industry in the USA.




Lean Production Simplified, Second Edition


Book Description

Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.




Lean Principles Explained


Book Description

Lean is not a new concept; in fact, since the turn of the 20th Century lean principles been instrumental in the growth and transformation of industries and economies across the globe. Although the specific term was not coined until much later, the first advances in the lean movement were made in the automotive manufacturing industry – with the innovative plant operations of Henry Ford and later the seminal restructuring of Toyota business operations by Taiichi Ohno. In recent decades, the principles of lean thinking have been extrapolated from their roots in manufacturing and applied to a number of other modern business structures, always with resounding success. This book will guide you through the core aspects of lean principles, allowing you to see how implementing this philosophy throughout your workforce could revolutionize your company, or even your entire industry. The key concept at the heart of lean thinking is striving to keep only what is valuable to the end customer. In the case of this book – the end customer is you: the reader. We have kept the material lean – shaving off any superfluous information – so the ideas you’ll find here can be easily digested, understood and implemented, with no time wasted on waffle.




Lean from the Trenches


Book Description

You know the Agile and Lean development buzzwords, you've read the books. But when systems need a serious overhaul, you need to see how it works in real life, with real situations and people. Lean from the Trenches is all about actual practice. Every key point is illustrated with a photo or diagram, and anecdotes bring you inside the project as you discover why and how one organization modernized its workplace in record time. Lean from the Trenches is all about actual practice. Find out how the Swedish police combined XP, Scrum, and Kanban in a 60-person project. From start to finish, you'll see how to deliver a successful product using Lean principles. We start with an organization in desperate need of a new way of doing things and finish with a group of sixty, all working in sync to develop a scalable, complex system. You'll walk through the project step by step, from customer engagement, to the daily "cocktail party," version control, bug tracking, and release. In this honest look at what works--and what doesn't--you'll find out how to: Make quality everyone's business, not just the testers. Keep everyone moving in the same direction without micromanagement. Use simple and powerful metrics to aid in planning and process improvement. Balance between low-level feature focus and high-level system focus. You'll be ready to jump into the trenches and streamline your own development process.




U/P: Lean Business Philosophy


Book Description

In my last semester of graduate business school, I was trying to understand exactly what the business curriculum taught when I stumbled onto the business discipline of "Lean." From that point forward my thinking went sideways. I expected that during the business program I might have an "AHA" moment - an "AHA" moment synthesizing the entire degree into an overarching insight explaining how all business subjects led to making money. For comparison, in law school, that "AHA" moment for me was a sudden, intuitive sense of who, why, what, and how we regulate people, businesses and society. From business school though, I expected a singular understanding of the money making process. However, when I ran into the popular business concept of "Lean," I realized that while I was taught the specific details of how money got made generally from all business activity, business school taught me nothing about the creation of "true-north value," which money ought to represent and "Lean" advocates pursuing. There is a difference. I realized that while all business subjects allude to and try to quantify "value," none fully described the genesis of "true-north value" in the way "Lean Thinking" suggests, which is helpful to know when leading a business toward creating the type of value for which customers willingly pay a price. I knew I had some extra-curricular work to do to graduate with the knowledge of true-north value applied to business that I was seeking. My business education then became a quest to understand the historical and philosophical foundation of "Lean" and apply it in my own life and business dealings. As I became more educated about the history of Lean, it became for me a unique synthesis of Western and Eastern philosophies used to reach measurable business results. Thus, in this text and through a close reading of others, I summarize and extend the intellectual legacy of Lean to its philosophical extreme, unifying everything from theoretical physics to the humanities to religion by further intertwining Lean like a golden braid within the themes that form the bedrock of all true-north value. Thus, you might find U/P to be an intellectual companion and counterpoint to all that has been written regarding Lean. Through this research and writing process, this book evolved to become simultaneously academic, literary and artistic. It became academic because I tried to not only write truly, but to support it copiously with legitimate, well-researched footnotes. I consider it literary because its symbolism requires that it actually be read to be fully appreciated. And it to me became artistic because I could only articulate true value in the space where words fade away, and that sense of the unspeakably sublime that I felt started coming out in the writing methods I used. The fission, fusion, parallelism, coherence and discoherence of its language began to model for me the physics and metaphysics of Lean. It became an abstract meditation on all busy-ness - a transcendent business book. I sincerely hope and expect that you will enjoy and learn from it as much as I have writing it. Thus, my purpose in writing this book is both ego-centric, in that I wrote it for my own entertainment and benefit, and allo-centric, in that I sincerely hope to pass on what I consider useful knowledge to you about the intellectual history and philosophy of Lean and business in general. By reading this book, I expect that you will learn a bit about history, a bit about philosophy, a bit about business, and a bit about yourself, which may be like rebuilding a ship you are already on, as the philosopher Otto Neurath famously said. However, by studying this intersection of "Lean," "Business," and "Philosophy," I hope that you will become more powerful throughout your life's journey.




Lean Manufacturing Principles Guides


Book Description

"What Is a Lean Manufacturing System" is a tough act to follow, if it just left you wanting to learn more and more. You're in luck. Again. We're about to embark on the next chapter of our Lean pilgrimage. Now that you understand the basic philosophy behind a digital lean system, let's dig a bit deeper into the principles. This book will give you: Lean Manufacturing Principles: Lean Manufacturing Principles In A Manufacturing Environment Lean Manufacturing Principles: Goal Of Lean Manufacturing Principles Lean Manufacturing Principles Guides: What Are The 4 Principles Of Lean?




Leading Lean


Book Description

Companies from startups to corporate giants face massive amounts of disruption today. Now more than ever, organizations need nimble and responsive leaders who know how to exploit the opportunities that change brings. In this insightful book, Jean Dahl, a senior executive and expert in the Lean mindset and its methods, demonstrates why you need to embrace Modern Lean principles and thinking to redefine leadership in this age of digital disruption in order to continuously evolve the Lean enterprise. Drawing on nearly three decades of corporate and consulting experience, Ms. Dahl lays out a new holistic framework for developing Modern Lean leaders. Through personal experiences and compellingreal-world case studies, she explains specific steps necessary for you and your company to proactively understand and respond to change. Understand the leadership challenges Lean leaders face in our 21st century global economy Explore the six dimensions of the Modern Lean Framework™ Learn and apply the nine steps necessary to become a Lean leader Use Modern Lean methods to build a culture of continuous learning that can be sustained and maintained within your organization Seize competitive advantage by embracing Modern Lean to tbuild an enterprise that understands how to respond to disruption




Building Lean Supply Chains with the Theory of Constraints


Book Description

Innovative strategies for building and managing the supply chain using Lean and the Theory of Constraints (TOC) With an emphasis on systems thinking, Building Lean Supply Chains with the Theory of Constraints uniquely integrates TOC with Lean, illustrating how these two philosophies complement and reinforce each other to create the smooth flow of goods and services through the supply chain. The majority of the chapters draw on the tools and techniques of TOC, including throughput accounting, drum-buffer-rope, TOC in distribution and replenishment, the thinking process, and critical chain project management. All of these topics are presented in the context of building and managing a lean supply chain to achieve true bottom line results. Coverage includes: The lean supply chain roadmap Envisioning the lean supply chain: systems thinking Adopting a throughput world perspective Designing products and processes to fulfill customer needs Building a competitive operations strategy Partnering in the lean supply chain Streamlining the value stream Creating flow through the supply chain Managing projects the TOC way: critical chain project management