Lubricating Grease Manufacturing Technology


Book Description

Lubricating Grease (Or Grease, To Use A Short Name), Leaving Aside Synthetic Grease For The Moment, Is Arguably Amongst The Highest Value Added Petroleum Products. Lubricating Greases Play Very Crucial Role In The Performance Of Automobiles, Industrial Machinery And Appliances Which Almost Every One Of Us Use, Rely Upon Or Work With Everyday. Lubricating Greases Account For About 5% Of The Global Consumption Of The Lubricants, Which In Turn Account For About 1% Of All Petroleum Products. Thus, In Volume Terms, Lubricating Greases Constitute A Relatively Small, Specialized Industry. Nonetheless, The Importance Of Lubricating Greases Can Not Be Overemphasized. The World Would Quite Literally Grind To A Halt Without Lubricating Greases.There Are Not Many Books On Lubricating Greases. Even The Very Few Books That Are Available In English Language, Largely Encapsulate The Work And Knowledge Developed In North America And West Europe. Significant Scientific And Technological Advancements Were Achieved In The Erstwhile East Bloc Countries During The Second Half Of The 20Th Century. However, It Is Only Over The Last Two Decades That Those Outside The Erstwhile East Bloc Have Been Getting Glimpses Of The Prolific Work Done By Scientists And Technologists In That Part Of The World. This Book Endeavours To Further This Process In A Small Way.




Manufacturing of Petroleum Products (Petroleum Waxes, Greases and Solid Lubricants, Solid Fuels, Gaseous Fuels, Gasoline, Diesel Fuel Oils, Automotive, Diesel and Aviation Fuels, Lubricating Oils and Lubricating Greases)


Book Description

The petroleum waxes are semi refined or fully refined products obtained during the processing of crude oil. According to their structure they are divided into macrocrystalline waxes (paraffin waxes) and microcrystalline waxes (ceresine, petrolatum, others). Grease, thick, oily lubricant consisting of inedible lard, the rendered fat of waste animal parts, or a petroleum-derived or synthetic oil containing a thickening agent. Greases of mineral or synthetic origin consist of a thickening agent dispersed in a liquid lubricant such as petroleum oil or a synthetic fluid. Diesel fuel, also called diesel oil, combustible liquid used as fuel for diesel engines, ordinarily obtained from fractions of crude oil that are less volatile than the fractions used in gasoline. Lubricating oil, sometimes simply called lubricant/lube, is a class of oils used to reduce the friction, heat, and wear between mechanical components that are in contact with each other. Lubricating oil is used in motorized vehicles, where it is known specifically as motor oil and transmission fluid. The global wax market was valued at around USD 9 billion in 2017 and is expected to reach approximately USD 12 billion in 2024, growing at a CAGR of slightly above 3.5% between 2018 and 2024.The India lubricant market is expected to register a CAGR of 4.64%, during the forecast period, 2018-2023. The major factors driving the growth of the market are the increasing vehicular production along with the growing industrial sector. The global market for lubricants is expected to reach USD 70.32 billion by 2020. The global grease market is expected to grow at a CAGR of 2.13% during the forecast period, 2018 - 2023.Aviation fuel market size will grow by over USD 34 billion during 2018-2022 Some of the fundamentals of the book are composition of the petroleum waxes, solvent extraction, greases and solid lubricants, solid fuels, other significant tests or properties, gaseous fuels, properties of waxes, gasoline, diesel fuel oils, automotive, diesel and aviation fuels, special processes for motor-fuel blending components, crude distillation, lubricating oils, lubricating greases, nature of lubricating oils, photographs of machinery with suppliers contact details A total guide to manufacturing and entrepreneurial success in one of todayÕs most lucrative petroleum industry. This book is one-stop guide to one of the fastest growing sectors of the petroleum industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on the commercial production of petroleum products. It serves up a feast of how-to information, from concept to purchasing equipment.




Lubricant Blending and Quality Assurance


Book Description

Many people, including those involved in the manufacturing, marketing and selling of lubricants, believe that blending lubricants is simply a matter of putting one or more base oils and several additives into a tank of some kind and stirring them around to mix them. Blending lubricants that meet customers’ demands requires much more than this. The correct ingredients of the right quality need to be used in precisely controlled quantities. The ingredients need to be tested prior to blending and the finished products need to be tested following blending. The ingredients need to be stored and mixed under carefully controlled conditions. The finished lubricants need to be stored and packaged carefully and then delivered to customers correctly. This book discusses all of these issues, describes the different types of equipment used to blend lubricants, provides guidance on how best to use this equipment, and offers tips and techniques to help to avoid problems. It focuses on liquid lubricants. Greases are not discussed, as their manufacture involves very different manufacturing procedures compared with those concerned with liquid lubricants. The book starts with descriptions and discussion of the properties and characteristics of the main types of mineral and synthetic base oils, as well as the properties and characteristics of the main types of additives that are used in lubricant formulations. Criteria and methodologies used to design both new and upgraded blending plants are covered next. The types and operation of the equipment used in lubricant blending plants are described and discussed, together with a chapter on how to avoid problems before, during, and after blending. Testing and analysis of base oils, additives, and blended lubricants are covered in two separate chapters. Procedures for quality control and quality management in lubricant blending plants are also discussed in two separate chapters. Types of packages for lubricants are reviewed, together with methods for filling packages and methods for transporting lubricants in bulk. The storage of lubricants and supply chain management is also covered in depth.




Encyclopedia of Lubricants and Lubrication


Book Description

The importance of lubricants in virtually all fields of the engineering industry is reflected by an increasing scientific research of the basic principles. Energy efficiency and material saving are just two core objectives of the employment of high-tech lubricants. The encyclopedia presents a comprehensive overview of the current state of knowledge in the realm of lubrication. All the aspects of fundamental data, underlying concepts and use cases, as well as theoretical research and last but not least terminology are covered in hundreds of essays and definitions, authored by experts in their respective fields, from industry and academic institutes.




Lubrication Degradation Mechanisms


Book Description

In industry, owners, engineers and workers have struggled with lubricant degradation and its effects on their equipment. The purpose of Lubrication Degradation Mechanisms: A Complete Guide is to help personnel to understand the reasons behind the degradation of their lubricant, determine methods to identify the onset of degradation and reduce or eliminate lubricant degradation within their equipment. One of the most common forms of lubricant degradation is oxidation. However, this is not the only method by which a lubricant degrades. By understanding the differences between degradation patterns, personnel can employ specific tasks / tests to aid in their identification of the type of degradation and the factors responsible. The aim of this book is to educate facility personnel on the methods of degradation and ways in which it can be reduced or eliminated while keeping an eye on the cost of operation.




Lubricants and Lubrication, 2 Volume Set


Book Description

Praise for the previous edition: "Contains something for everyone involved in lubricant technology." —Chemistry & Industry This completely revised third edition incorporates the latest data available and reflects the knowledge of one of the largest companies active in the business. The authors take into account the interdisciplinary character of the field, considering aspects of engineering, materials science, chemistry, health and safety. The result is a volume providing chemists and engineers with a clear interdisciplinary introduction and guide to all major lubricant applications, focusing not only on the various products but also on specific application engineering criteria. A classic reference work, completely revised and updated (approximately 35% new material) focusing on sustainability and the latest developments, technologies and processes of this multi billion dollar business Provides chemists and engineers with a clear interdisciplinary introduction and guide to all major lubricant applications, looking not only at the various products but also at specific application engineering criteria All chapters are updated in terms of environmental and operational safety. New guidelines, such as REACH, recycling alternatives and biodegradable base oils are introduced Discusses the integration of micro- and nano-tribology and lubrication systems Reflects the knowledge of Fuchs Petrolub SE, one of the largest companies active in the lubrication business 2 Volumes wileyonlinelibrary.com/ref/lubricants




Lubricant Base Oil and Wax Processing


Book Description

Provides state-of-the-art information on all processes currently used to manufacture lubricant base oils and waxes-offering practical, timesaving solutions for specific on-the-job problems. Furnishes helpful lists of conversion factors, construction cost data, and process licensors, as well as a glossary of essential petroleum processing terms.







Lubrication Fundamentals, Revised and Expanded


Book Description

Careful selection of the right lubricant(s) is required to keep a machine running smoothly. Lubrication Fundamentals, Third Edition, Revised and Expanded describes the need and design for the many specialized oils and greases used to lubricate machine elements and builds on the tribology and lubrication basics discussed in previous editions. Utilizing knowledge from leading experts in the field, the third edition covers new lubrication requirements, crude oil composition and selection, base stock manufacture, lubricant formulation and evaluation, machinery and lubrication fundamentals, and environmental stewardship. The book combines lubrication theory with practical knowledge, and provides many useful illustrations to highlight key industrial, commercial, marine, aviation, and automotive lubricant applications and concepts. All previous edition chapters have been updated to include new technologies, applications, and specifications that have been introduced in the past 15 years. What’s New in the Third Edition: Adds three new chapters on the growing renewable energy application of wind turbines, the impact of lubricants on energy efficiency, and best practice guidelines on establishing an in-service lubricant analysis program Updates API, SAE, and ACEA engine oil specifications, descriptions of new engine oil tests, impact of engine and fuel technology trends on engine oil Includes the latest environmental lubricant tests, definitions, and labelling programs Compiles expert information from ExxonMobil publications and the foremost international equipment builders and industry associations Covers key influences impacting lubricant formulations and technology Offers data on global energy demand and interesting statistics such as the worldwide population of nuclear reactors, wind turbines, and output of hydraulic turbines Presents new sections on the history of synthetic lubricants and hazardous chemical labeling for lubricants Whether used as a training guide for industry novices, a textbook for students to understand lubrication principles, or a technical reference for experienced lubrication and tribology professionals, Lubrication Fundamentals, Third Edition, Revised and Expanded is a "must read" for maintenance professionals, lubricant formulators and marketers, chemists, and lubrication, surface, chemical, mechanical, and automotive engineers.




Process Chemistry of Lubricant Base Stocks


Book Description

Advances in processing methods are not only improving the quality and yield of lubricant base stocks, they are also reducing the dependence on more expensive crude oil starting materials. Process Chemistry of Lubricant Base Stocks provides a comprehensive understanding of the chemistry behind the processes involved in petroleum base stock p




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