Theory and Methods of Metallurgical Process Integration


Book Description

Theory and Methods of Metallurgical Process Integration analyzes the basic elements and characteristics of steel manufacturing processes and operation, also proposing a theory of precise dynamic design and integration of steel plants. Following several case studies, a new generation steel manufacturing process is proposed. Through deep description and analysis of the dynamic operation of the steel manufacturing process, this book can help readers understand that the study of dynamic integration for the "mass-energy-time-space-information" during the steel manufacturing process has to be highly emphasized in order to further promote optimization of the steel manufacturing process and plant. - Extends the research methodology and future direction of the metallurgical process - Concentrates on the study of the physical essence and the running rules of the dynamic operation of the steel manufacturing process - Summarizes six rules for the dynamic operation of the steel manufacturing process for newly-built or existing steel plants, which provides useful guidance for engineering design, production technology, and production and technology management




Metallurgical Process Engineering


Book Description

"Metallurgical Process Engineering" discusses large-scale integrated theory on the level of manufacturing production processes, putting forward concepts for exploring non-equilibrium and irreversible complex system. It emphasizes the dynamic and orderly operation of the steel plant manufacturing process, the major elements of which are the flow, process network and program. The book aims at establishing a quasi-continuous and continuous process system for improving several techno-economic indices, minimizing dissipation and enhancing the market competitiveness and sustainability of steel plants. The book is intended for engineers, researchers and managers in the fields of metallurgical engineering, industrial design, and process engineering. Prof. Ruiyu Yin is honorary president of the Central Iron and Steel Research Institute, China, and a member of the Chinese Academy of Engineering.




Physical Chemistry of Metallurgical Processes


Book Description

This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.




Stoichiometry and Thermodynamics of Metallurgical Processes


Book Description

Originally published in 1985, this textbook provides a thorough and comprehensive coverage of a wide range of topics in stoichiometry and thermodynamics with special emphasis on applications to metallurgical processes. This book will be welcomed as a text for courses in elementary and advanced thermodynamics and stoichiometry.




Exploratory Analysis of Metallurgical Process Data with Neural Networks and Related Methods


Book Description

This volume is concerned with the analysis and interpretation of multivariate measurements commonly found in the mineral and metallurgical industries, with the emphasis on the use of neural networks.The book is primarily aimed at the practicing metallurgist or process engineer, and a considerable part of it is of necessity devoted to the basic theory which is introduced as briefly as possible within the large scope of the field. Also, although the book focuses on neural networks, they cannot be divorced from their statistical framework and this is discussed in length. The book is therefore a blend of basic theory and some of the most recent advances in the practical application of neural networks.




Rate Processes in Metallurgy


Book Description

Primarily intended for the undergraduate students of metallurgical engineering, this book provides a firm foundation for the study of the fundamental principles of transport processes and kinetics of the chemical reactions that greatly help in carrying out a complete analysis of the rate processes in metallurgy. Systematically organized in eight chapters, the book provides a comprehensive treatment and balanced coverage of topics such as kinetic properties of fluids, heat transfer, mass transfer, techniques of dimensional analysis, treatment of transport problems by means of the boundary layer theory, reaction kinetics, and also makes a study of simultaneous transfer of heat, mass and momentum for various metallurgical phenomena. Every major concept introduced is worked out, through suitable solved examples, to a numerical conclusion. In addition, each chapter concludes with a wide variety of review questions and problems to aid further understanding of the subject.




Purification Process and Characterization of Ultra High Purity Metals


Book Description

This book starts with an extended introductory treatise on the fundamentals before moving on to a detailed description of the new methods of purification of transition metals and rare earth metals.




Principles of Metal Manufacturing Processes


Book Description

Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems




Extractive Metallurgy of Copper


Book Description

A completely revised and up-to-date edition containing comprehensive industrial data. The many significant changes which occurred during the 1980s and 1990s are chronicled. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The volume targets the recycling of copper and copper alloy scrap as an increasingly important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics.Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.




Fundamentals of Metallurgy


Book Description

As product specifications become more demanding, manufacturers require steel with ever more specific functional properties. As a result, there has been a wealth of research on how those properties emerge during steelmaking. Fundamentals of metallurgy summarises this research and its implications for manufacturers.The first part of the book reviews the effects of processing on the properties of metals with a range of chapters on such phenomena as phase transformations, types of kinetic reaction, transport and interfacial phenomena. Authors discuss how these processes and the resulting properties of metals can be modelled and predicted. Part two discusses the implications of this research for improving steelmaking and steel properties.With its distinguished editor and international team of contributors, Fundamentals of metallurgy is an invaluable reference for steelmakers and manufacturers requiring high-performance steels in such areas as automotive and aerospace engineering. It will also be useful for those dealing with non-ferrous metals and alloys, material designers for functional materials, environmentalists and above all, high technology industries designing processes towards materials with tailored properties. - Summarises key research and its implications for manufacturers - Essential reading for steelmakers and manufacturers - Written by leading experts from both industry and academia