Thermal Barrier for Homogeneous Charge Compression Ignition Application


Book Description

Stringent emissions regulations set forth by the Environmental Protection Agency has forced the automotive industry in the United States to seek a low cost and reliable solution to meet these regulations. Homogeneous Charge Compression Ignition (HCCI) is one of the potential answers to the problem. The HCCI combustion process mates the best features of the two main Internal Combustion Engines (ICE) technologies, Spark Ignition (SI) and Compression Ignition Direct Injected (CIDI). The HCCI combustion process is building on the advantages of each technology while avoiding the disadvantages. One of the main hurdles preventing the successful application of an HCCI engine to the main automotive market is the lack of the precise control over the combustion event. Every successful HCCI research engine found during the literature review employed an external energy source to provide the energy boost necessary for the combustion event. The work contained in this thesis was designed to capture the energy normally wasted by the engine through the engine's exhaust and cooling systems with a Thermal Barrier Coating (TBC). The captured energy was used as the energy boost necessary to cause and control HCCI combustion. This was achieved by modifying a Nissan gasoline engine by increasing the compression ratio from 10.3:1 to 13.5:1 along with coating the cylinder head fire deck, valve heads and crown of the pistons with TBC.




Control and Robustness Analysis of Homogeneous Charge Compression Ignition Using Exhaust Recompression


Book Description

There has been an enormous global research effort to alleviate the current and projected environmental consequences incurred by internal combustion (IC) engines, the dominant propulsion systems in ground vehicles. Two technologies have the potential to improve the efficiency and emissions of IC engines in the near future: variable valve actuation (VVA) and homogeneous charge compression ignition (HCCI). IC engines equipped with VVA systems are proven to show better performance by adjusting the valve lift and timing appropriately. An electro-hydraulic valve system (EHVS) is a type of VVA system that possesses full flexibility, i.e., the ability to change the valve lift and timing independently and continuously, making it an ideal rapid prototyping tool in a research environment. Unfortunately, an EHVS typically shows a significant response time delay that limits the achievable closed-loop bandwidth and, as a result, shows poor tracking performance. In this thesis, a control framework that includes system identification, feedback control design, and repetitive control design is presented. The combined control law shows excellent performance with a root-mean-square tracking error below 40 [Mu]m over a maximum valve lift of 4 mm. A stability analysis is also provided to show that the mean tracking error converges to zero asymptotically with the combined control law. HCCI, the other technology presented in this thesis, is a combustion strategy initiated by compressing a homogeneous air-fuel mixture to auto-ignition, therefore, ignition occurs at multiple points inside the cylinder without noticeable flame propagation. The result is rapid combustion with low peak in-cylinder temperature, which gives HCCI improved efficiency and reduces NOx formation. To initiate HCCI with a typical compression ratio, the sensible energy of the mixture needs to be high compared to a spark ignited (SI) strategy. One approach to achieve this, called recompression HCCI, is by closing the exhaust valve early to trap a portion of the exhaust gas in the cylinder. Unlike a SI or Diesel strategy, HCCI lacks an explicit combustion trigger, as autoignition is governed by chemical kinetics. Therefore, the thermo-chemical conditions of the air-fuel mixture need to be carefully controlled for HCCI to occur at the desired timing. Compounding this challenge in recompression HCCI is the re-utilization of the exhaust gas which creates cycle-to-cycle coupling. Furthermore, the coupling characteristics can change drastically around different operating points, making combustion timing control difficult across a wide range of conditions. In this thesis, a graphical analysis examines the in-cylinder temperature dynamics of recompression HCCI and reveals three qualitative types of temperature dynamics. With this insight, a switching linear model is formulated by combining three linear models: one for each of the three types of temperature dynamics. A switching controller that is composed of three local linear feedback controllers can then be designed based on the switching model. This switching model/control formulation is tested on an experimental HCCI testbed and shows good performance in controlling the combustion timing across a wide range. A semi-definite program is formulated to find a Lyapunov function for the switching model/control framework and shows that it is stable. As HCCI is dictated by the in-cylinder thermo-chemical conditions, there are further concerns about the robustness of HCCI, i.e., the boundedness of the thermo-chemical conditions with uncertainty existing in the ambient conditions and in the engine's own characteristics due to aging. To assess HCCI's robustness, this thesis presents a linear parameter varying (LPV) model that captures the dynamics of recompression HCCI and possesses an elegant model structure that is more amenable to analysis. Based on this model, a recursive algorithm using convex optimization is formulated to generate analytical statements about the boundedness of the in-cylinder thermo-chemical conditions. The bounds generated by the algorithm are also shown to relate well to the data from the experimental testbed.




Cost, Effectiveness, and Deployment of Fuel Economy Technologies for Light-Duty Vehicles


Book Description

The light-duty vehicle fleet is expected to undergo substantial technological changes over the next several decades. New powertrain designs, alternative fuels, advanced materials and significant changes to the vehicle body are being driven by increasingly stringent fuel economy and greenhouse gas emission standards. By the end of the next decade, cars and light-duty trucks will be more fuel efficient, weigh less, emit less air pollutants, have more safety features, and will be more expensive to purchase relative to current vehicles. Though the gasoline-powered spark ignition engine will continue to be the dominant powertrain configuration even through 2030, such vehicles will be equipped with advanced technologies, materials, electronics and controls, and aerodynamics. And by 2030, the deployment of alternative methods to propel and fuel vehicles and alternative modes of transportation, including autonomous vehicles, will be well underway. What are these new technologies - how will they work, and will some technologies be more effective than others? Written to inform The United States Department of Transportation's National Highway Traffic Safety Administration (NHTSA) and Environmental Protection Agency (EPA) Corporate Average Fuel Economy (CAFE) and greenhouse gas (GHG) emission standards, this new report from the National Research Council is a technical evaluation of costs, benefits, and implementation issues of fuel reduction technologies for next-generation light-duty vehicles. Cost, Effectiveness, and Deployment of Fuel Economy Technologies for Light-Duty Vehicles estimates the cost, potential efficiency improvements, and barriers to commercial deployment of technologies that might be employed from 2020 to 2030. This report describes these promising technologies and makes recommendations for their inclusion on the list of technologies applicable for the 2017-2025 CAFE standards.




Hcci and Cai Engines for the Automotive Industry


Book Description

Homogeneous charge compression ignition (HCCI)/controlled auto-ignition (CAI) has emerged as one of the most promising engine technologies with the potential to combine fuel efficiency and improved emissions performance, offering reduced nitrous oxides and particulate matter alongside efficiency comparable with modern diesel engines. Despite the considerable advantages, its operational range is rather limited and controlling the combustion (timing of ignition and rate of energy release) is still an area of on-going research. Commercial applications are, however, close to reality.HCCI and CAI engines for the automotive industry presents the state-of-the-art in research and development on an international basis, as a one-stop reference work. The background to the development of HCCI / CAI engine technology is described. Basic principles, the technologies and their potential applications, strengths and weaknesses, as well as likely future trends and sources of further information are reviewed in the areas of gasoline HCCI / CAI engines; diesel HCCI engines; HCCI / CAI engines with alternative fuels; and advanced modelling and experimental techniques. The book provides an invaluable source of information for scientific researchers, R&D engineers and managers in the automotive engineering industry worldwide. - Presents the state-of-the-art in research and development on an international basis - An invaluable source of information for scientific researchers, R&D engineers and managers in the automotive engineering industry worldwide - Looks at one of the most promising engine technologies around







HCCI Engine Control by Thermal Management


Book Description

This work investigates a control system for HCCI engines, where thermal energy from exhaust gas recirculation (EGR) and compression work in the supercharger are either recycled or rejected as needed. HCCI engine operation is analyzed with a detailed chemical kinetics code, HCT (Hydrodynamics, Chemistry and Transport), that has been extensively modified for application to engines. HCT is linked to an optimizer that determines the operating conditions that result in maximum brake thermal efficiency, while meeting the restrictions of low NO(subscript x) and peak cylinder pressure. The results show the values of the operating conditions that yield optimum efficiency as a function of torque and RPM. For zero torque (idle), the optimizer determines operating conditions that result in minimum fuel consumption. The optimizer is also used for determining the maximum torque that can be obtained within the operating restrictions of NO(subscript x) and peak cylinder pressure. The results show that a thermally controlled HCCI engine can successfully operate over a wide range of conditions at high efficiency and low emissions.







High Efficiency, Low Emissions Homogeneous Charge Compression Ignition (HCCI) Engines


Book Description

This is the final report of the High Efficiency Clean Combustion (HECC) Research Program for the U.S. Department of Energy. Work under this co-funded program began in August 2005 and finished in July 2010. The objective of this program was to develop and demonstrate a low emission, high thermal efficiency engine system that met 2010 EPA heavy-duty on-highway truck emissions requirements (0.2g/bhp-hr NOx, 0.14g/bhp-hr HC and 0.01g/bhp-hr PM) with a thermal efficiency of 46%. To achieve this goal, development of diesel homogenous charge compression ignition (HCCI) combustion was the chosen approach. This report summarizes the development of diesel HCCI combustion and associated enabling technologies that occurred during the HECC program between August 2005 and July 2010. This program showed that although diesel HCCI with conventional US diesel fuel was not a feasible means to achieve the program objectives, the HCCI load range could be increased with a higher volatility, lower cetane number fuel, such as gasoline, if the combustion rate could be moderated to avoid excessive cylinder pressure rise rates. Given the potential efficiency and emissions benefits, continued research of combustion with low cetane number fuels and the effects of fuel distillation are recommended. The operation of diesel HCCI was only feasible at part-load due to a limited fuel injection window. A 4% fuel consumption benefit versus conventional, low-temperature combustion was realized over the achievable operating range. Several enabling technologies were developed under this program that also benefited non-HCCI combustion. The development of a 300MPa fuel injector enabled the development of extended lifted flame combustion. A design methodology for minimizing the heat transfer to jacket water, known as precision cooling, will benefit conventional combustion engines, as well as HCCI engines. An advanced combustion control system based on cylinder pressure measurements was developed. A Well-to-wheels analysis of the energy flows in a mobile vehicle system and a 2nd Law thermodynamic analysis of the engine system were also completed under this program.