Accelerated Near-Threshold Fatigue Crack Growth Behavior of an Aluminum Powder Metallurgy Alloy


Book Description

Fatigue crack growth (FCG) research conducted in the near threshold regime has identified a room temperature creep crack growth damage mechanism for a fine grain powder metallurgy (PM) aluminum alloy (8009). At very low DK, an abrupt acceleration in room temperature FCG rate occurs at high stress ratio (R = Kmin/Kmax). The near threshold accelerated FCG rates are exacerbated by increased levels of Kmax (Kmax less than 0.4 KIC). Detailed fractographic analysis correlates accelerated FCG with the formation of crack-tip process zone micro-void damage. Experimental results show that the near threshold and Kmax influenced accelerated crack growth is time and temperature dependent. Piascik, Robert S. and Newman, John A. Langley Research Center NASA/TM-2002-211676, L-18180, NAS 1.15:211676, ARL-TR-2728







Effects of Kmax on Fatigue Crack Growth Threshold in Aluminum Alloys


Book Description

Effects of Kmax on closure-free, near-threshold fatigue crack growth are examined in ingot metallurgy aluminum alloys 2024 and 7050, and powder metallurgy aluminum alloy 8009. Significantly lower closure-free fatigue crack growth thresholds, as well as accelerated fatigue crack growth rates, were observed as Kmax increased. Results indicate that no single value of fatigue crack growth threshold exists, because near-threshold fatigue crack growth is dependent on both Kmax and ?K. The near-threshold Kmax effect is linked to an increase in crack-tip void production. Experimental observations suggest that Kmax-accelerated, closure-free, near-threshold fatigue crack growth rates were caused by changes in crack-tip process zone damage mechanism(s) that are a result of increased crack-tip driving force.










The Fatigue of Powder Metallurgy Alloys


Book Description

Experimental work on the fatigue crack growth characteristics of high strength P/M (Powder Metallurgy) aluminum alloys has been extended, with particular attention given to crack closure in the near threshold region as a function of R. It has been conclusively shown that the R-dependence of the threshold level is directly related to closure. In the absence of closure as in ultra-fine grained material the threshold level is independent of the R-ratio. Experimental work has been initiated on the growth of fatigue cracks under variable amplitude loading conditions. An approach to deal with topics such as the anomalous growth of short cracks, the non-propagation of cracks from notches, fatigue notch sensitivity, and the notch size-effect in fatigue has been developed. A comparison of the fatigue behavior of powder metallurgy and ingot metallurgy products has been initiated. Thus far out work indicates that P/M products can be produced which are free from manufacturing defects which might degrade fatigue properties of these high strength aluminum alloys. The fatigue properties are responsive to grain size, fracture toughness, and the degree of closure developed.




Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys


Book Description

Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature. Newman, John A. and Piascik, Robert S. Langley Research Center NASA/TM-2003-212443, NAS 1.15:212443, L-18314, ARL-TR-3021




Fatigue Crack Growth Thresholds, Endurance Limits, and Design


Book Description

Annotation Contains 24 papers from the November, 1998 symposium of the same name, sponsored by the ASTM Committee E8 on Fatigue and Fracture, and presented by Newman and Piascik (both of the NASA Langley Research Center). The papers focus on such areas as fatigue-crack growth threshold mechanisms, loading and specimen-type effects, analyses of fatigue-crack-growth-threshold behavior, and applications of threshold concepts and endurance limits to aerospace and structural materials. Annotation copyrighted by Book News, Inc., Portland, OR.