Acrylonitrile Production from Propylene - Cost Analysis - Acrylonitrile E11A


Book Description

This report presents a cost analysis of Acrylonitrile production from chemical grade (CG) propylene. The process examined is a fluidized bed propylene ammoxidation process. In this process, propylene and ammonia react to produce Acrylonitrile. Acetonitrile and hydrogen cyanide are generated as by-products. This report was developed based essentially on the following reference(s): "Acrylonitrile", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: Propene, Propenenitrile, INEOS, Sohio, Fluidized Bed Reactor




Styrene/Acrylonitrile Resin Production - Cost Analysis - SAN E11A


Book Description

This report presents a cost analysis of Styrene/Acrylonitrile (SAN) copolymer production from styrene and acrylonitrile. The process examined is a typical bulk polymerization process. In this process the continuous mass copolymerization of acrylonitrile and styrene to Styrene-Acrylonitrile Resin takes place in the presence of small quantities of ethylbenzene. The reaction product is submitted to a devolatilization step where monomers are recovered and recycled. The SAN melt passes through an extrusion and pelletizing system, is packed and stored. This report was developed based essentially on the following reference(s): "Acrylonitrile Polymers, Survey and Styrene-Acrylonitile (SAN)", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition; Keywords: SAN Resin, Styrene-Acrylonitrile Copolymer




Nitrile Rubber Production - Cost Analysis - NBR E11A


Book Description

This report presents a cost analysis of Nitrile Rubber (solid NBR) production from acrylonitrile and butadiene. The process examined is a typical continuous cold emulsion process for producing NBR, containing 33 wt% of acrylonitrile. In this process, an emulsion comprising water, acrylonitrile and butadiene monomers is polymerized into a latex, which is then coagulated to form the Nitrile Butadiene rubber. This report was developed based essentially on the following reference(s): US Patent 5708132, issued to The Goodyear Tire & Rubber Company in 1998; Keywords: Synthetic Rubber, Nitrile Butadiene Rubber, NBR, Buna-N, Perbunan, Acrylonitrile Butadiene Rubber, Nipol, Krynac, Europrene




ABS Production via Emulsion Process - Cost Analysis - ABS E11A


Book Description

This report presents a cost analysis of Acrylonitrile Butadiene Styrene (ABS) polymer. The process examined is a typical ABS emulsion polymerization process. In this process, butadiene is first polymerized in the presence of water, forming a latex. The polybutadiene latex is submitted to a grafting reaction with styrene and acrylonitrile monomers. The graft latex is mixed with a SAN Latex produced separately. Final ABS product is then isolated from latex, dried, extruded and bagged. This report was developed based essentially on the following reference(s): "Polystyrene and Styrene Copolymers", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: SAN Resin, Thermoplastics




Polyacrylonitrile Production - Cost Analysis - PAN E11A


Book Description

This report presents a cost analysis of Polyacrylonitrile (PAN) Precursor production. In this process, acrylonitrile is polymerized with methyl acrylate comonomer via aqueous dispersion polymerization and the polymer formed is subsequently converted to fiber through wet spinning. This report was developed based essentially on the following reference(s): (1) "Acrylic Fibers," Encyclopedia of Polymer Science and Technology (2) Morgan, P., Carbon Fibers and Their Composites, 2005 Keywords: Polyacrylonitrile, Carbon Fiber, Acrylic Fiber, Suspension Polymerization, Acrylonitrile, Wet Spinning




Acrylonitrile Production from Propylene - Cost Analysis - Acrylonitrile E11A


Book Description

This report presents a cost analysis of Acrylonitrile production from chemical grade (CG) propylene The process examined is a fluidized bed propylene ammoxidation process. In this process, propylene and ammonia react to produce Acrylonitrile. Acetonitrile and hydrogen cyanide are generated as by-products. This report was developed based essentially on the following reference(s): "Acrylonitrile", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: Propene, Propenenitrile, INEOS, Sohio, Fluidized Bed Reactor




Acrylic Acid Production from Propylene - Cost Analysis - Acrylic Acid E11A


Book Description

This report presents a cost analysis of Ester-Grade Acrylic Acid (EAA) production from chemical grade (CG) propylene The process examined is a typical propylene oxidation. In this process, propylene passes through a two-stage vapor phase oxidation to generate an acrylic acid-containing gas, from which acrylic acid is recovered via absorption in water. The aqueous acrylic acid solution is purified via light solvent extraction to Ester-grade Acrylic Acid (EAA), which is used in the production of acrylic esters. This report was developed based essentially on the following reference(s): "Acrylic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Propene, Air Oxidation, Propenoic Acid, Nippon Shokubai, Rohm & Haas, Dow




Hydrogen Cyanide Production - Cost Analysis - HCN E11A


Book Description

This report presents a cost analysis of Hydrogen Cyanide production via a direct synthesis method involving the reaction of ammonia, methane (natural gas), and air. The process examined is similar to Andrussow process. This report was developed based essentially on the following reference(s): (1) "Cyanides," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Hydrogen Cyanide," McKetta, J., Inorganic Chemicals Handbook. Vol. 2 Keywords: Prussic Acid, DuPont, Reactor Waste-Heat Boiler, Air, Methane, Combustion




Propylene Production via Metathesis - Cost Analysis - Propylene E11A


Book Description

This report presents a cost analysis of Polymer Grade (PG) Propylene production from ethylene and raffinate-2 using a metathesis process. The process examined is similar to CB&I Lummus Technology's Olefins Conversion Technology (OCT). In this process, Polymer Grade Propylene is produced through a metathesis reaction of ethylene with 2-butene, present in raffinate-2 feedstock. This report examines one-time costs associated with the construction of a plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in process unit (ISBL); infrastructure (OSBL), contingency and owner's cost - Total fixed capital required, divided in process unit (ISBL); infrastructure (OSBL), contingency and owner's cost - Working capital and costs incurred during industrial plant commissioning and start-up * Operating cost, broken down by: - Variable operating costs (raw materials, utilities) - Fixed operating costs (maintenance, operating charges, plant overhead, local taxes and insurance) - Depreciation This report was developed based essentially on the following reference(s): (1) US Patent 8440874, issued to Lummus Technology and BASF in 2013 (2) US Patent 20050124839, issued to Lummus Technology in 2005 Keywords: PG Propylene, Olefins Disproportionation, Lummus OCT, Olefins Metathesis, Phillips Triolefin, Propene, Ethene, Butylene, On-Purpose Propylene Production




Polylactic Acid Production - Cost Analysis - PLA E11A


Book Description

This report presents a cost analysis of Polylactic Acid (PLA) production from lactic acid using a melt process. The process examined is similar to NatureWorks process. In this process, an 88 wt% lactic acid solution in water is used as raw material. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) US Patent 8674056, issued to NatureWorks in 2014; (2) EP Patent 1247808, issued to Cargill in 2003 Keywords: Lactide, 2-Hydroxypropanoic Acid, Dow, Biodegradable Polymer