Advanced Nanomaterials and Coatings by Thermal Spray


Book Description

Advanced Nanomaterials and Coatings by Thermal Spray focuses on the design, preparation, characterization and application of advanced coating materials for promising industries via thermal spray. Chapters introduce the potential applications of advanced nanocoating materials, the unique characteristics of thermal sprayed nanocoating, the design and processing of nanopowders, and discuss various nanocoating materials and their microstructure/properties. In addition, nanomaterials with unique characteristics are presented, i.e., the dendrite or feather-like nanomaterials by suspension spray or plasma spray-physical vapor deposition hybrid technology. This book will serve as an excellent resource for both researchers and individuals in industry. - Provides a comprehensive overview of the field of advanced nanocoatings materials and the use of thermal spray methods - Discusses the connections between the design, preparation, characteristics and applications of thermal spray nanocoatings - Reviews the properties and potential application of nanocoating materials, providing professionals with a guide on which nanocoatings have potential for their detailed requirements and development choices




Coatings


Book Description

This book presents recent developments in the coating processes, sub processes and emphasizes on processes with the potential to improve performance quality and reproducibility. The book demonstrates how application methods, environmental factors, and chemical interactions affect each surface coating's performance. In addition, it provides analysis of latest polymers, carbon resins, high-temperature materials used for coatings and describes the development, chemical and physical properties, synthesis, polymerization, commercial uses and characteristics for each raw material and coating. Characterization techniques to solve the coating problems are also presented, as well as optimization studies to identify the critical coating parameters to ensure a robust process.




Advanced Surface Coating Techniques for Modern Industrial Applications


Book Description

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.




Ceramic Coatings for High-Temperature Environments


Book Description

This book addresses the recent trends in thermal and environmental barrier coatings and their applications in extreme environments. It introduces the state of the art in coating materials and processes for high and ultrahigh-temperature environments and identifies areas for improvement in materials selection, performance upgrades, design considerations, and manufacturing methods. This book also covers fundamental studies involving modelling, creating coating architectures, coating preparation methods, and coating capability throughout a wide temperature range. The book examines a variety of high-temperature coatings prepared through various synthesis processes such as thermal spraying, electron beam evaporation, and sol–gel methods. This book also covers ultrahigh-temperature ceramic (UHTC) materials and provides a brief overview of the synthesis method, densification processes, and coating methods along with the properties and applications of emerging high entropy UHTCs. With contributions from international researchers active in the field, this edited book features the most recent and up-to-date literature references for a broad readership consisting of academic and industrial professionals. It is suitable for graduate students as well as materials scientists and engineers working in the area of high and ultrahigh-temperature ceramic materials.




Advanced Plasma Spray Applications


Book Description

Recently, plasma spray has been received a large number of attentions for various type of applications due to the nature of the plasma plume and deposition structure. The plasma gas generated by the arc, consists of free electrons, ionized atoms, some neutral atoms, and undissociated diatomic molecules. The temperature of the core of the plasma jet may exceed up to 30,000 K. Gas velocity in the plasma spray torch can be varied from subsonic to supersonic using converging-diverging nozzles. Heat transfer in the plasma jet is primarily the result of the recombination of the ions and re-association of atoms in diatomic gases on the powder surfaces and absorption of radiation. Taking advantages of the plasma plume atmosphere, plasma spray can be used for surface modification and treatment, especially for activation of polymer surfaces. I addition, plasma spray can be used to deposit nanostructures as well as advanced coating structures for new applications in wear and corrosion resistance. Some state-of-the-art studies of advanced applications of plasma spraying such as nanostructure coatings, surface modifications, biomaterial deposition, and anti wear and corrosion coatings are presented in this book.




Advanced Coating Materials


Book Description

Provides a comprehensive, yet practical source of reference, and excellent foundation for comparing the properties and performance of coatings and selecting the most suitable materials based on specific service needs and environmental factors. Coating technology has developed significant techniques for protecting existing infrastructure from corrosion and erosion, maintaining and enhancing the performance of equipment, and provided novel functions such as smart coatings greatly benefiting the medical device, energy, automotive and construction industries. The mechanisms, usage, and manipulation of cutting-edge coating methods are the focus of this book. Not only are the working mechanisms of coating materials explored in great detail, but also craft designs for further optimization of more uniform, safe, stable, and scalable coatings. A group of leading experts in different coating technologies demonstrate their main applications, identify the key bottlenecks, and outline future prospects. Advanced Coating Materials broadly covers the coating techniques, including cold spray, plasma vapor deposition, chemical vapor deposition, sol–gel method, etc., and their significant applications in microreactor technology, super(de)wetting, joint implants, electrocatalyst, etc. Numerous kinds of coating structures are addressed, including nanosize particles, biomimicry structures, metals and complexed materials, along with the environmental and human compatible biopolymers resulting from microbial activities. This state-of-the-art book is divided into three parts: (1) Materials and Methods: Design and Fabrication, (2) Coating Materials: Nanotechnology, and (3) Advanced Coating Technology and Applications.




Smart Nanotechnology with Applications


Book Description

This comprehensive reference text discusses advance concepts and applications in the field of nanotechnology. The text presents a detailed discussion of key important concepts including nanomaterials and nanodevices, nano-bio interface, nanoscale memories, and semiconductor nanotechnology. It discusses applications of nanotechnology in the fields of aerospace engineering, cosmetic industry, pharmaceutical science, food industry, and the textile industry. The text will be useful for senior undergraduate and graduate students in the field of electrical engineering, electronics engineering, nanotechnology, and pharmaceutical science. Discussing fundamental, advanced concepts and their applications in a single volume, this text will be useful as a reference text for senior undergraduate and graduate students in the field of electrical engineering, electronics engineering, nanotechnology, and pharmaceutical science. It comprehensively discusses important concepts such as nano-robotics, carbon-based nanomaterials, and nanoscale memories. The text discusses advanced concepts of nanotechnology and its applications in the fields of textile, pharmaceutical sciences, aerospace, and food industry. It will be an ideal reference text for senior undergraduate and graduate students in the field of electrical engineering, electronics engineering, nanotechnology, and nanoscience.




Environmental Barrier Coatings


Book Description

The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.




Advanced Nanomaterials for Inexpensive Gas Microsensors


Book Description

Advanced Nanomaterials for Inexpensive Gas Microsensors: Synthesis, Integration and Applications presents full coverage in the area of gas sensing nanomaterials, from materials, transducers and applications, to the latest results and future direction. Experts present work on metal oxides, carbon-based and hybrid materials, fabrication and application. The book brings together three major themes, including synthesis, functionalization and the characterization of advanced nanomaterials, all emphasizing synthesis techniques that ease the integration of nanomaterials in transducers. Chapters encompass a wide spectrum of sensing technologies, including advanced nanomaterials (metal oxides, carbon materials and graphene) and organic molecular materials and atomic layers (MoS2). The book's authors examine the coupling of sensitive nanomaterials to different types of transducer elements and their applications, including direct growth and additive fabrication techniques as a way to obtain inexpensive gas microsensors, principal transduction schemes, and advanced operating methods.




Advances in Thermal Spray Technology


Book Description

Thermal spray technology has been widely adopted industrially to combat diverse forms of surface degradation caused by wear, corrosion, oxidation, high thermal load, etc. Nonetheless, improvements in coating quality are incessantly sought to further enhance durability and/or performance of components operating in increasingly aggressive environments. This has led to technology advancements on various fronts, spanning feedstock materials, process variants, torch designs, coating architectures, etc. These have also been complemented by developments in closely allied areas to accommodate novel substrate materials, explore post-treatments, investigate coating behaviour under varied harsh conditions and harness benefits of artificial intelligence/neural networking. All of the above, along with efforts to improve diagnostic tools and create reliable control systems, have been driven by the desire to achieve robust shop-floor thermal spray capabilities to consolidate existing applications and spur new ones. This book is a compilation of twelve exciting contributions made for the Special Issue on "Advances in Thermal Spray Technology", and showcases some of the above developments that are currently attracting interest in the field.