Cement Production Technology


Book Description

The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.




Intelligent and Sustainable Cement Production


Book Description

This book captures the path of digital transformation that the cement enterprises are adopting progressively to elevate themselves to ‘Industry 4.0’ level. Digital innovations-based Internet of Things (IoT) and Artificial Intelligence (AI) are pertinent technologies for the cement enterprises as the manufacturing processes operate at very large scales with multiple inputs, outputs, and variables, resulting in the essentiality of big data management. Featuring contributions from cement industries worldwide, it covers various aspects of cement manufacturing from IoT, machine learning and data analytics perspective. It further discusses implementation of digital solutions in cement process and plants through case studies. Features: Present an up-to-date, consolidated view on modern cement manufacturing technology, applying new systems. Provides narration of complexity and variables in modern cement plants and processes. Discusses evolution of automation and computerization for the manufacturing processes. Covers application of ERP techniques to cement enterprises. Includes data-driven approaches for energy, environment, and quality management. This book aims at researchers and industry professionals involved in cement manufacturing, cement machinery and system suppliers, chemical engineering, process engineering, industrial engineering, and chemistry.




Lea's Chemistry of Cement and Concrete


Book Description

Lea's Chemistry of Cement and Concrete deals with the chemical and physical properties of cements and concretes and their relation to the practical problems that arise in manufacture and use. As such it is addressed not only to the chemist and those concerned with the science and technology of silicate materials, but also to those interested in the use of concrete in building and civil engineering construction. Much attention is given to the suitability of materials, to the conditions under which concrete can excel and those where it may deteriorate and to the precautionary or remedial measures that can be adopted. First published in 1935, this is the fourth edition and the first to appear since the death of Sir Frederick Lea, the original author. Over the life of the first three editions, this book has become the authority on its subject. The fourth edition is edited by Professor Peter C. Hewlett, Director of the British Board of Agrement and visiting Industrial Professor in the Department of Civil Engineering at the University of Dundee. Professor Hewlett has brought together a distinguished body of international contributors to produce an edition which is a worthy successor to the previous editions.




Cement Plant Operations Handbook


Book Description




Cement Manufacturer's Handbook


Book Description

This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.




Designing Green Cement Plants


Book Description

Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. - Includes the tools and methods for reducing the emissions of greenhouse Gases - Explores technologies such as: carbon capture and storage and substitute cements - Provides essential data to determining the unique factors involved in designing large new green cement plants - Includes interactive excel spreadsheets - Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC




Waste and Byproducts in Cement-Based Materials


Book Description

Waste and By-Products in Cement-Based Materials: Innovative Sustainable Materials for a Circular Economy covers various recycled materials, by-products and wastes that are suitable for the manufacture of materials within the spectrum of so-called cement-based materials (CBM). Sections cover wastes for replacement of aggregates in CBM, focus on the application of wastes for the replacement of clinker and mineral additions in the manufacture of binders, discuss the optimization process surrounding the manufacture of recycled concrete and mortars, multi-recycling, advanced radiological studies, optimization of self-compacting concrete, rheology properties, corrosion prevention, and more. Final sections includes a review of real-scale applications that have been made in recent years of cement-based materials in roads, railway superstructures, buildings and civil works, among others, as well as a proposal of new regulations to promote the use of waste in the manufacture of CBM. - Favors the institution of the circular economy in the construction industry by eliminating the barriers that currently prevent industrial waste from being valorized by its inclusion in CBM design - Features an in-depth exploration of the strengths and weaknesses of new raw materials and their application to CBMs - Features real-scale applications that have been made in recent years of cement-based materials in roads, railway superstructures, buildings and civil works, among others - Presents current, state-of-the-art, and future-prospects for the use of industrial waste in CBMs







Handbook for Designing Cement Plants


Book Description

The first Edition of the book came out in 2008. It covered all aspects of Designing Cement Plants- mainly Dry Process Cement Plants with 6 stage Preheaters and Calciners, Vertical Mills, Electro Static Precipitators and various auxiliary machineries as were prevalent then. The base size for various workouts was 3000 TPD as was prevalent then. It has begun to dawn on Cement Industry that it was responsible for emitting 5 % of the most common greenhouse gas - CO2. Cement Industry and Cement Plant and Process Designers began to apply their minds to make - GREEN Cement. - which emitted greenhouse gas in much less quantities by making blended cements, using alternate fuels and by recovering waste heat. Mr. Deolalkar's book 'Designing Green Cement Plants' dealing with these aspects came out in 2013. Cement Industry was also growing in size simultaneously and the base size of 3000 TPD has been replaced by cement plants of + 10000 TPD or + 3mtpa capacity cement plants, requiring sea changes in machinery used therein. This Second Edition of the Handbook includes all aspects of the basic concepts dealt with in the Handbook but also includes aspects of making green cement. The base capacity is now 10000 TPD. Therefore it has been named Handbook for Designing Green Cement Plants. This book will also be found to be very useful to the Cement Industry. Author's two books mentioned above have been included in the top 20 books related to Cement Industry in the World.Contents: Section - 1 Basics Section - 2 Machinery Used in Making cement Section - 3 Technoeconomic Feasibility Studies Section - 4 Civil Design and Construction Section - 5 Electricals and Instrumentation Section - 6 Layouts and Detailed Engineering Section - 7 Selecting and Ordering Machinery Section - 8 Sustainable Development Section - 9 Web Pages Section 10 - Sources Section 11 - Recommended Reading