Corrosion and Protection of Marine Engineering Materials


Book Description

This book provides a basic introduction to the application of conductive polymers in corrosion protection, especially for marine environment corrosion protection research. Conventional anticorrosive coatings, which are based on heavy metals such as chromium, zinc, and copper, are toxic to the environment. There has been a need to find suitable replacement coatings that are environmentally friendly as well as effective in inhibiting the corrosion of steel. Conductive polymers have garnered much attention in recent years due to their environmentally benign nature and high effectiveness in protecting against corrosion. This book introduces the history of these conductive polymers. The applications of conducting polymers, polymer composites, and nanocomposites for corrosion protection of different industrial metal substrates are explored based on reported experimental data, and their mechanism of inhibition is explained. This book also includes overviews of some recent works on marine antifouling, marine heavy-protective coatings, and waterborne paints by conducting polymer and inorganic composites. Conducting polymers and their family of stimuli-actuated polymers exhibit excellent application prospects in the fields of anticorrosion, antibacterial, antibiofouling, and waterborne-based coatings. This book will be of great interest to students, scholars, and professionals alike in the field of corrosion engineering and material science.




Corrosion and Protection


Book Description

Corrosion and Protection is an essential guide for mechanical, marine and civil engineering students and also provides a valuable reference for practicing engineers. Bardal combines a description of practical corrosion processes and problems with a theoretical explanation of the various types and forms of corrosion, with a central emphasis on the connections between practical problems and basic scientific principles. This well thought-out introduction to corrosion science, with excellent examples and useful tables, is also extremely well illustrated with 167 diagrams and photographs. Readers with a limited background in chemistry can also find it accessible.




Marine and Offshore Corrosion


Book Description

Marine and Offshore Corrosion describes the principles of effective corrosion control treatments in marine environments, with emphasis on economic solutions to corrosion. The book explains chemical or electrochemical reaction of an alloy with its environment leading to corrosion, and mechanical loss of the metal by erosion, abrasion, or wear resulting also in corrosion. A main consideration of erosion control that the engineer should look into is the economic side. Other considerations that he should investigate are the strength of a structure, time for construction, availability of materials, and costs. The book also discusses the marine environment consisting of sea water, temperature fluctuations, dissolved gases, hydrogen sulphide, ammonia, carbon dioxide, electrical conductivity, fouling. The text describes the selection of materials to be used in marine environments, surface preparation of steel before painting, the type of paint, and metallic coatings. Some of the factors in selecting coating systems are: cost and estimated life before the first scheduled maintenance, adhesion properties, moisture tolerance, elasticity, chemical resistance, impact resistance, bacterial resistance. The factors affecting maintenance include environmental conditions, quality of initial protection applied, type of structure, as well as the design and purpose of the structure. The book has been prepared for engineers and designers who are not corrosion specialists but have to deal with marine corrosion problems as part of their day-to-day professional activities. The text will also turn out to be useful for engineers with general interest in structure, building, or machinery maintenance specially those located near coastal areas.




Corrosion Behaviour and Protection of Copper and Aluminium Alloys in Seawater


Book Description

Copper and aluminium alloys are widely used in marine engineering in areas such as pipelines, storage tanks, ships' hulls and cladding for offshore structures. This important book reviews key factors affecting the corrosion and service life of these materials in the marine environment. The book is divided into five parts, with part one reviewing key aspects of the corrosion behaviour of both these alloys. Part two discusses the use of copper and copper-nickel alloys in seawater, whilst Parts 3 and 4 cover aluminium bronzes and alloys. The final section of the book covers the use of aluminium-based materials as anodes for the cathodic protection of marine structures.Corrosion behaviour and protection of copper and aluminium alloys in seawater is an important reference for marine engineers concerned with the corrosion and service life of these materials.




Corrosion and Protection of Materials


Book Description

This book contains thirty articles on various topics related to the corrosion and protection of metallic materials. This topic is of strong actuality both due to the aging of plants and infrastructures that require checks and maintenance, and to the use of traditional materials in increasingly aggressive environments, added to the need of changing the current anti-corrosion systems with less environmental impact methods. Finally, the new development of innovative materials, such as additive manufacturing or high-entropy alloys, needs the characterization of their corrosion behavior. In this issue, there are works on new alloys obtained for additive manufacturing or high entropy, on the study of corrosion and stress corrosion cracking and hydrogen embrittlement mechanisms, through electrochemical and microscopical techniques, studies on low environmental impact inhibitors and biocides, as well as ceramic and metal protective coatings. Finally, there are works on the study of the residual mechanical resistance of corroded infrastructures and on monitoring and non-destructive control. In this way, the book therefore offers a somewhat varied panorama of research trends in the field.




Principles and Prevention of Corrosion


Book Description

For a senior/graduate-level course in corrosion. Comprehensive in approach, this text explores the scientific principles and methods that underlie the cause, detection, measurement, and prevention of many metal corrosion problems in engineering practice. Most chapters progress from qualitative, descriptive sections (including methods of prevention and testing), to more quantitative sections (involving metallurgy and electrochemistry), and finally to sections on current research developments in the chapter topic."




Marine Corrosion and Cathodic Protection


Book Description

Cathodic protection (CP) mitigates the high cost of steel and other alloys corroded in seawater and seabed sediments. Marine Corrosion and Cathodic Protection is a comprehensive guide to corrosion issues and presents methodologies to tackle common offshore code-based CP designs. Advanced theory is developed for non-routine CP applications, with and without subsea coating systems. The interactions between CP and the fatigue and hydrogen embrittlement characteristics of alloys are explained. Sacrificial (or galvanic) anodes and impressed current systems are examined, followed by descriptions of successful and unsuccessful applications on petroleum installations, harbours, jetties, pipelines, windfarm foundations, ships and floating production storage and offloading vessels FPSOs. Retrofit CP systems for the life extension of assets, together with methods for applying CP internally in both static and flowing systems are evaluated. A critical review of the role of physical and computational modelling in CP design and evaluation addresses the more geometrically complex applications. Techniques for, and limitation of, CP surveying, inspection and monitoring are explained in the context of system management. This text is ideal for engineers, designers, manufacturers, equipment suppliers and operators of offshore CP systems.




Intelligent Coatings for Corrosion Control


Book Description

Intelligent Coatings for Corrosion Control covers the most current and comprehensive information on the emerging field of intelligent coatings. The book begins with a fundamental discussion of corrosion and corrosion protection through coatings, setting the stage for deeper discussion of the various types of smart coatings currently in use and in development, outlining their methods of synthesis and characterization, and their applications in a variety of corrosion settings. Further chapters provide insight into the ongoing research, current trends, and technical challenges in this rapidly progressing field. - Reviews fundamentals of corrosion and coatings for corrosion control before delving into a discussion of intelligent coatings—useful for researchers and grad students new to the subject - Covers the most current developments in intelligent coatings for corrosion control as presented by top researchers in the field - Includes many examples of current and potential applications of smart coatings to a variety of corrosion problems




Corrosion Protection for the Oil and Gas Industry


Book Description

Corrosion Protection for the Oil and Gas Industry: Pipelines, Subsea Equipment, and Structures summarizes the main causes of corrosion and requirements for materials protection, selection of corrosion-resistant materials and coating materials commonly used for corrosion protection, and the limitations to their use, application, and repair. This book focuses on the protection of steels against corrosion in an aqueous environment, either immersed in seawater or buried. It also includes guidelines for the design of cathodic protection systems and reviews of cathodic protection methods, materials, installation, and monitoring. It is concerned primarily with the external and internal corrosion protection of onshore pipelines and subsea pipelines, but reference is also made to the protection of other equipment, subsea structures, risers, and shore approaches. Two case studies, design examples, and the author’s own experiences as a pipeline integrity engineer are featured in this book. Readers will develop a high quality and in-depth understanding of the corrosion protection methods available and apply them to solve corrosion engineering problems. This book is aimed at students, practicing engineers, and scientists as an introduction to corrosion protection for the oil and gas industry, as well as to overcoming corrosion issues.




Handbook of Hot-dip Galvanization


Book Description

Hot-dip galvanization is a method for coating steel workpieces with a protective zinc film to enhance the corrosion resistance and to improve the mechanical material properties. Hot-dip galvanized steel is the material of choice underlying many modern buildings and constructions, such as train stations, bridges and metal domes. Based on the successful German version, this edition has been adapted to include international standards, regulations and best practices. The book systematically covers all steps in hot-dip galvanization: surface pre-treatment, process and systems technology, environmental issues, and quality management. As a result, the reader finds the fundamentals as well as the most important aspects of process technology and technical equipment, alongside contributions on workpiece requirements for optimal galvanization results and methods for applying additional protective coatings to the galvanized pieces. With over 200 illustrated examples, step-by-step instructions, presentations and reference tables, this is essential reading for apprentices and professionals alike.