Design and Control of Distillation Systems for Separating Azeotropes


Book Description

Hands-on guidance for the design, control, and operation of azeotropic distillation systems Following this book's step-by-step guidance, readers learn to master tested and proven methods to overcome a major problem in chemical processing: the distillation and separation of azeotropes. Practical in focus, the book fully details the design, control, and operation of azeotropic distillation systems, using rigorous steady-state and dynamic simulation tools. Design and Control of Distillation Systems for Separating Azeotropes is divided into five parts: Fundamentals and tools Separations without adding other components Separations using light entrainer (heterogeneous azeotropic distillation) Separations using heavy entrainer (extractive distillation) Other ways for separating azeotropes The distillation methods presented cover a variety of important industrial chemical systems, including the processing of biofuels. For most of these chemical systems, the authors explain how to achieve economically optimum steady-state designs. Moreover, readers learn how to implement practical control structures that provide effective load rejection to manage disturbances in throughput and feed composition. Trade-offs between steady-state energy savings and dynamic controllability are discussed, helping readers design and implement the distillation system that best meets their particular needs. In addition, economic and dynamic comparisons between alternative methods are presented, including an example of azeotropic distillation versus extractive distillation for the isopropanol/water system. With its focus on practical solutions, Design and Control of Distillation Systems for Separating Azeotropes is ideal for engineers facing a broad range of azeotropic separation problems. Moreover, this book is recommended as a supplemental text for undergraduate and graduate engineering courses in design, control, mass transfer, and bio-processing.




Distillation Theory and its Application to Optimal Design of Separation Units


Book Description

Originally published in 2004, Distillation Theory and Its Application to Optimal Design of Separation Units presents a clear, multidimensional geometric representation of distillation theory that is valid for all distillation column types, splits, and mixtures. This representation answers such fundamental questions as: what are the feasible separation products for a given mixture? What minimum power is required to separate a given mixture? What minimum number of trays is necessary to separate a given mixture at a fixed power input? This book is intended for students and specialists in the design and operation of separation units in the chemical, pharmaceutical, food, wood, petrochemical, oil-refining, and natural gas industries and for software designers.




Synthesis of Azeotropic Batch Distillation Separation Systems


Book Description

Abstract: "Batch distillation has received renewed interest as the market for small volume, high value, specialty chemicals has increased. While batch distillation is more flexible than continuous distillation because the same equipment can be used for several products and operating conditions, batch distillation can be less flexible when azeotropes are present in the mixture to be separated. Azeotropes can form batch distillation regions where the types of feasible separations can be more limited than in continuous distillation. New types of batch column configurations, such as the middle vessel column, can help in the separation of azeotropic mixtures. We show how insights developed for continuous distillation can identify the feasible products and possible column profiles for such a column. We compare extractive distillation using the middle vessel column and a batch rectifying column. While both can often theoretically recover 100% of the pure components from a binary azeotropic mixture, the middle vessel has the benefits of a finite size still pot which is made possible by 'steering' the still composition versus time. We also investigate the operation of the extractive middle vessel column by looking at the sensitivity of a profit function to some of the operational parameters. In order to separate azeotropic mixtures in general, a sequence of batch columns must normally be used. A tool for finding the basic, continuous and batch distillation regions for any mixture is developed in order to synthesize such sequences. This tool, given an initial still composition, can determine the possible products at total reflux and reboil and infinite number of trays for a variety of batch column configurations. We then show how to use such a tool in the synthesis of all possible batch column sequences."




Separation of a highly nonideal mixture for solvent recovery


Book Description

Inhaltsangabe:Abstract: The separation of complex nonideal mixtures is a common problem in the process industries. The solvent recovery is an important task for chemical engineers to minimize burden upon the environment due to exhaustive use of solvents. The recovery of the individual components is complicated by the highly nonideal features of these mixtures. The separation of such highly nonideal mixtures can be limited by the presence of azeotropes, which can create distillation boundaries. These distillation boundaries are forming distillation regions which are difficult to overcome with the standard rectification. Distillation systems for these highly nonideal azeotropic mixtures are particularly difficult to design and to operate in an efficient way. In printing companies often four component mixtures of ethanol, ethyl acetate, isopropyl acetate, and water arise as waste. A separation scheme of multicomponent azeotropic distillation is developed and successfully used for a highly nonideal quaternary mixture. The composition of the mixture in mass percent is ethanol 30%, water 20%, ethyl acetate 25% and isopropyl acetate with 20%. The rest of the mixture (5%) consists of n-propane, isopropane, cyclohexane, and etoxypropane. For the further investigation just the quaternary mixture is examined. Generally, every component should be recovered as pure as possible from the mixture. In the mixture namely five binary and two ternary azeotropes are formed by the components. Based on the synthesis procedure proposed by Rev et al. and Mizsey et al. a new separation technology is developed followed up the vapor-liquid-liquid equilibrium behavior of the mixture. They have recommended a general framework for designing feasible schemes of multicomponent azeotropic distillation. This procedure recommends to study in detail the vapor-liquid-liquid equilibrium data to explore immiscibility regions, azeotropic points, and separatrices for ternary and quaternary regions. On the behalf of the VLLE data the set of feasible separation structures is explored. This procedure is followed and a new separation structure is developed and tested experimentally. First, the quaternary mixture is separated into two ternary mixtures by distillation. The two ternary mixtures containing ethyl acetate, ethanol, water and isopropyl acetate, ethanol, water, respectively. Due to the analogous behavior of the two ternary mixtures similar separation cycles can be designed. The two [...]




Algorithm for Generating the Distillation Regions for Azeotropic Multicomponent Mixtures


Book Description

Abstract: "The azeotropic behavior of a mixture can limit the feasible separations that are possible by both continuous and batch distillation. The azeotropes can create continuous and batch distillation boundaries and regions and knowledge of these boundaries and regions is very important during the synthesis and design of distillation based separation systems. Infeasible designs can be screened out early in the design process, saving valuable time and resources. We propose an algorithm to find all of the continuous and batch distillation boundaries and regions for a n-component system, given all the azeotropes, their boiling point temperatures, and their node/saddle characteristics. This algorithm can be applied to continuous columns and batch strippers, rectifiers and middle vessel columns. The algorithm determines the boundaries and regions for all k-component systems before solving the (k+1)-component systems. In this manner, we will show how to find the distillation boundaries and regions for any n-component system."