Design and Manufacturing of Plastics Products


Book Description

Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts







Plastics Product Design


Book Description

Plastics Product Design Provides the reader with access to lessons learned in the author’s 40 years of plastics product design experience Part 1 of the book provides the reader with an introduction to plastics as a design material and a discussion of materials commonly in use today. There is a discussion of a variety of processes available to the designer to make a part along with the design considerations each process will entail. This section also includes a discussion of useful prototyping processes, including advantages and disadvantages of each. Next, the book discusses general design considerations applicable to most plastics product designs. In Part 2 of the book the author discusses elements of design of a number of generic plastic product types based on his more than 40 years of experience of product design and development for several companies with a variety of products. This section includes discussions of structural components, gears, bearings, hinges, snap fits, packaging, pressure vessels, and optical components. This section also discusses the general considerations that apply to these applications as well as specific insights about each particular application. There is also a chapter on the most important joining techniques. Part 2 ends with a discussion of the general design process. The book concludes with 3 appendices on thermal properties of selected generic materials; properties of selected structural components; and common abbreviations for plastic materials. Audience This book is aimed at product designers and plastics application engineers who have had limited or no experience with plastics materials as well as a more experienced designer who is designing a part for a use, process or an application that they are not familiar with.




Designing Successful Products with Plastics


Book Description

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization







Plastics Design Handbook


Book Description

This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.




Design and Manufacture of Plastic Components for Multifunctionality


Book Description

Design and Manufacture of Plastic Components for Multifunctionality: Structural Composites, Injection Molding, and 3D Printing presents the latest information on how plastics manufacturers are increasingly being driven towards carbon emission reduction, lightweighting, and cost savings through process integration. These technologies have the potential to revolutionize future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages. This book introduces the three core manufacturing methods for multifunctional materials, composites, injection molding, and 3D printing, all processes facing challenges for the implementation of new technology. Users will find a book that brings together both process and material advances in this area, giving process engineers, designers, and manufacturers the information they need to choose the appropriate material and process for the product they are developing. Provides an introduction to the latest technologies in the area of multifunctionality, enabling engineers to implement new breakthroughs in their own businesses Gives an understanding of the processes that need to be considered in both design and manufacture of future devices, while using materials from a broader palette than used in existing manufacturing processes Includes best practice guidance and flow charts to aid in material and process selection Covers revolutionary future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages




Designing Successful Products with Plastics


Book Description

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design 2e provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This fully updated edition features new practical advice on how to design sustainably throughout the book. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Brings together the worlds of the plastic part designer and the industrial designer and shows how each impacts the success of a development project. Teaches the “Four Pillars considerations (Materials, Processes, Tooling, and Design) required for every design decision to be made during a plastic part design project. The interrelationship of these considerations with the sustainability intent for the product being developed is taught and illustrated within this new edition. Illustrates the product design process roadmap from creation of the concept through implementation into manufacturing, highlighting steps and methods used throughout the process to limit risk and ensure success. Includes methods and design project management techniques used to ensure an efficient design process and successful manufacturing of the product or part.




Plastics Institute of America Plastics Engineering, Manufacturing & Data Handbook


Book Description

This book provides a simplified, practical, and innovative approach to understanding the design and manufacture of plastic products in the World of Plastics. The concise and comprehensive information defines and focuses on past, current, and future technical trends. The handbook reviews over 20,000 different subjects; and contains over 1,000 figures and more than 400 tables. Various plastic materials and their behavior patterns are reviewed. Examples are provided of different plastic products and relating to them critical factors that range from meeting performance requirements in different environments to reducing costs and targeting for zero defects. This book provides the reader with useful pertinent information readily available as summarized in the Table of Contents, List of References and the Index.