Design and Processing of Particulate Products


Book Description

With this unique and comprehensive text, readers will gain the quantitative tools needed to engineer the particulate processes and products that are ubiquitous in modern life. Covering a series of particle and particulate delivery form design processes, with emphasis on design and operation to control particle attributes, and supported by many worked examples, it is essential reading for students and practitioners. Topics covered include a range of particle design processes such as crystallization and precipitation, granulation, grinding, aerosol processes and spray drying, as well as forms of delivery such as granules, tablets, dry powders, and aerosols. Readers will learn from real-world examples how the primary particle properties and the structure and properties of the delivery form can lead to high performance products, ranging from pharmaceuticals, consumer goods and foods, to specialty chemicals, paints, agricultural chemicals and minerals.




Particulate Products


Book Description

Particulate products make up around 80% of chemical products, from all industry sectors. Examples given in this book include the construction materials, fine ceramics and concrete; the delicacies, chocolate and ice cream; pharmaceutical, powders, medical inhalers and sun screen; liquid and powder paints. Size distribution and the shape of the particles provide for different functionalities in these products. Some functions are general, others specific. General functions are powder flow and require – at the typical particulate concentrations of these products – that the particles cause adequate rheological behavior during processing and/or for product performance. Therefore, this book addresses particle packing as well as its relation to powder flow and rheological behavior. Moreover, general relationships to particle size are discussed for e.g. color and sensorial aspects of particulate products. Product-specific functionalities are often relevant for comparable product groups. Particle size distribution and shape provide, for example, the following functionalities: - dense particle packing in relation to sufficient strength is required in concrete construction, ceramic objects and pharmaceutical tablets - good sensorial properties (mouthfeel) to chocolate and ice cream - effective dissolution, flow and compression properties for pharmaceutical powders - adequate hiding power and effective coloring of paints for protection and the desired esthetical appeal of the objects - adequate protection of our body against sun light by sunscreen - effective particle transport and deposition to desired locations for medical inhalers and powder paints. Adequate particle size distribution, shape and porosity of particulate products have to be achieved in order to reach optimum product performance. This requires adequate management of design and development as well as sufficient knowledge of the underlying principles of physics and chemistry. Moreover, flammability, explosivity and other health hazards from powders, during handling, are taken into account. This is necessary, since great risks may be involved. In all aspects, the most relevant parameters of the size distribution (and particle shape) have to be selected. In this book, experts in the different product fields have contributed to the product chapters. This provides optimum information on what particulate aspects are most relevant for behavior and performance within specified industrial products and how optimum results can be obtained. It differs from other books in the way that the critical aspects of different products are reported, so that similarities and differences can be identified. We trust that this approach will lead to improved optimization in design, development and quality of many particulate products.




Processing of Particulate Solids


Book Description

Over half of the products of the chemical and process industries are sold in a particulate form. The range of such products is vast: from agrochemicals to pigments, from detergents to foods, from plastics to pharmaceuticals. However, surveys of the performance of processes designed to produce particulate products have consistently shown inadequate design and poor reliability. `Particle technology' is a new subject facing new challenges. Chemical and process engineering is becoming less concerned with the design of plants to produce generic simple chemicals (which are often single phase fluids) and is now more concerned with speciality `effect' chemicals which may often be in particulate form. Chemical and process engineers are also being recruited in increasing numbers into areas outside their tranditional fields, such as the food industry, pharmaceuticals and the manufacture of a wide variety of consumer products. This book has been written to meet their needs. It provides comprehensive coverage of the technology of particulate solids, in a form which is both accessible and concise enough to be useful to engineering and science students in the final year of an undergraduate degree, and at Master's level. Although it was written with students of chemical engineering in mind, it will also be of use and interest to students of other disciplines. It comprises an account of the fundamentals of teh subject, illustrated by worked examples, and followed by a wide range of selected applications.







Particulate Drying


Book Description

In the process industry, understanding the unit operation of particulate drying is imperative to yield products with desired properties and characteristics and to ensure process safety, optimal energy efficiency and drying performance, as well as low environmental impact. There are many techniques and tools available, which can cause confusion. Particulate Drying: Techniques and Industry Applications provides an overview of various particulate drying techniques, their advantages and limitations, industrial applications, and simple design methods. This book: • Covers advances in particulate drying and their importance in the process industry • Highlights recent developments in conventional drying techniques and new drying technologies • Helps readers gain insight into selecting the appropriate drying techniques for a particular product • Summarizes various applications from a wide range of industries, including chemical, food, pharmaceutical, biotech, polymer, mineral, and agro-industries • Projects future research trends and demands in particulate drying This book serves as a reference for process and plant engineers as well as researchers in the fields of particulate processing, mineral processing, food processing, chemical engineering, and mechanical engineering, especially those involved in the selection of drying equipment for particulate solids and R&D of drying of particulate materials.







Advances in Particulate Materials


Book Description

Advances in Particulate Materials introduces the approaches and principles associated with basic powder production, and details the most critical, state-of-the-art advancements in the area of materials processing and particulate materials. As the demands of modern technology increase, particulate materials facilitates the production of numerous advanced materials that may be utilized in aerospace, automotive, defense, chemical, and medical industries. Provides in-depth coverage of some of the most exciting and crucial developments in the area of particulate materials Covers both processing and the materials aspect of some of the emerging areas of particulate materials.




Model-Based Control of Particulate Processes


Book Description

Particulate processes are characterized by the co-presence of a contin uous phase and a dispersed (particulate) phase, and are widely used in industry for the manufacturing of many high-value products. Examples include the crystallization of proteins for pharmaceutical applications, the emulsion polymerization reactors for the production of latex, the aerosol synthesis of titania powder used in the production of white pig ments, and the thermal spray processing of nanostructured coatings. It is now well understood that the physico-chemical and mechanical properties of materials made with particulates depend heavily on the characteristics of the corresponding particle size distribution. This fact, together with recent advances in dynamics of infinite-dimensional sys tems and nonlinear control theory, has motivated extensive research on model-based control of particulate processes using population balances to achieve tight control of particle size distributions. This book - the first of its kind - presents general methods for the synthesis of nonlinear, robust and constrained feedback controllers for broad classes of particulate process models and illustrates their applica tions to industrially-important crystallization, aerosol and thermal spray processes. The controllers use a finite number of measurement sensors and control actuators to achieve stabilization of the closed-loop system, output tracking, attenuation of the effect of model uncertainty and han dling of actuator saturation.




Particulate Processes


Book Description




Advances in Fine Particles Processing


Book Description

Processing of fine particles has presented numerous challenges to scientists and engineers for many years. Considerable progress has al ready been made in meeting these challenges across various fields of applications around the world. Research on every aspect of fine particle processing has gained momentum in recent years, resulting in the development of new processes, improved products, and better understanding of the science and engineering fundamentals of fine particles. This symposium addressed the recent progress in fine particles processing, particularly in the production of minerals for chemicals, pigments and metal production, ceramic materials, and fossil fuels. This book represents the edited proceedings of the International Symposium on Advances in Fine Particles Processing, where selected peer-reviewed papers describe current practices, review the state of the art and report original fundamental and applied research on fine particle production, sizing, characterization of the interface, fluid flow, and interparticle colloidal interactions, leading to dispersion, flocculation and flotation. Processing of fine particles by multi-chemical, physical and biological phenomena has also been addressed. Accordingly, the book consists of seven parts, with each part addressing a specific topic. Part One deals with production of fine particles by comminu tion methods where different milling practices, mathematic modeling and physical chemical control methods are reported. Part Two covers particle flow properties in various fluids. Part Three addresses surface and colloidal phenomena in fine particle processing, while Part Four continues this topic but with emphasis on clay minerals.