Engineering Formulas for Metalcutting


Book Description

A unique and handy resource, Engineering Formulas for Metalcutting will enable users to calculate necessary speeds, feeds, and required machining power in order to maximize the productivity of cutting. Providing information on formulas and their applications in a concise and clearly arranged format, it describes mechanical properties of the most popular work materials, such as steels, cast irons, and nonferrous alloys. And it offers numerous formulas for calculating speeds, feeds, cutting forces, and machining power. What's more, practical examples of calculating the variety of such cutting parameters will make this a valuable source of knowledge in training and practice. Features Linear regression equations for converting Rockwell, Vickers, Knoop, and Scleroscope hardness numbers into Brinell hardness numbers. Formulas and linear regression equations for calculating ultimate tensile strength of the most commonly used work materials in relationship with their hardness. Formulas for calculating the number of inserts simultaneously engaged with the workpiece depending on milling conditions. Formulas to calculate machining time when facing, cutoff, and deep grooving and for feed and radial forces in relationship with tangential force. Set of formulas to calculate overhang of boring bars made of tungsten heavy alloys and cemented carbides in comparison with a boring bar made of steel. Formulas for metal removal rate and for calculating tangential and axial forces. Establishes power constant values for most commonly used work materials.




Engineering Formulas for Metalcutting


Book Description

This is the CD-ROM only edition of this popular book. A unique and handy resource, fully searchable, with interactive table of contents and index, in Adobe's popular portable document format (PDF). "Engineering Formulas for Metalcutting" will enable users to calculate necessary speeds, feeds, and required machining power in order to maximize the productivity of cutting. Providing information on formulas and their applications in a concise and clearly arranged format, it describes mechanical properties of the most popular work materials, such as steels, cast irons, and nonferrous alloys. And it offers numerous formulas for calculating speeds, feeds, cutting forces, and machining power. What's more, practical examples of calculating the variety of such cutting parameters will make this a valuable source of knowledge in training and practice. Linear regression equations for converting Rockwell, Vickers, Knoop, and Scleroscope hardness numbers into Brinell hardness numbers.Formulas and linear regression equations for calculating ultimate tensile strength of the most commonly used work materials in relationship with their hardness.Formulas for calculating the number of inserts simultaneously engaged with the workpiece depending on milling conditions.Formulas to calculate machining time when facing, cutoff, and deep grooving and for feed and radial forces in relationship with tangential force.Set of formulas to calculate overhang of boring bars made of tungsten heavy alloys and cemented carbides in comparison with a boring bar made of steel.Formulas for metal removal rate and for calculating tangential and axial forces.Establishes power constant values for most commonly used work materials.




Metal Cutting Mechanics


Book Description

Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects: considering the system engineering of the cutting process id




Metal Cutting Theory and Practice


Book Description

Provides insight into advanced tool materials, physical theory and research understanding of metal cutting processes. The text highlights technology developed internationally, and reviews available technology of metal cutting processes, such as turning, boring, milling and drilling. It also elucidates optimum choices for tool material and cutting conditions, and more.




Cutting Data for Turning of Steel


Book Description

"This book is an essential reference for achieving maximum productivity from machine tools when tuning the most commonly used grades of carbon, alloy, stainless, and tool steels. More specifically, its purpose is to provide recommendations for selecting machining parameters in relationship with cutting tool materials and workplace materials. Manufacturing engineers and managers, machine shop supervisors, machine tool operators, CNC programmers, and cutting tool engineers and designers will all find this book an invaluable aid as they search for ways to improve the efficiency of their operations."--BOOK JACKET.




Handbook of Machining and Metalworking Calculations


Book Description

ESSENTIAL MACHINING AND METALWORKING CALCULATIONS IN THE PALM OF YOUR HAND Solve virtually any problem involving metalworking and machining tools and applications -- quickly and easily with the help of one convenient hands-on resource ready-made for your benchtop or workstation . It’s Ronald A. Walsh’s Handbook of Machining and Metalworking Calculations, and it puts design, operations, repair, and maintenance answers right where you want them—close at hand. You get: Basic to advanced calculation procedures Latest ANSI and ISO specifications Examples of solved problems Calculations for gears, sprockets, springs, screws, threads, ratchets, cams, linkages, notches, flanges, holes, broaching, boring, reaming, turning, pitch, torsion, tension, and more Fit classes and their calculations Easy-to-use tables, charts, listings, and formulas




Mechanical and Industrial Engineering


Book Description

This book covers historical aspects and future directions of mechanical and industrial engineering. Chapters of this book include applied mechanics and design, tribology, machining, additive manufacturing and management of industrial technologies.




Stability in the Dynamics of Metal Cutting


Book Description

Numerous models have been proposed for the study of the dynamic behaviour of cutting tools. An analysis of the main works published over the past 20 years reveal a lack of general methodology in the mathematical modelling of the dynamic cutting process (CP) and in the elastic structure (ES), as well as the absence of efficient and general methods for identifying the conditions under which the amplitudes of the vibration chatter between tool and workpiece can become problematic.This book provides a thorough review on the mathematical modelling and stability analysis of the dynamic machining system, presenting solutions for the practical problems that can be encountered. The practical points of the stability and instability of the DMS are discussed, together with various aspects of the modelling and identification of the CP and ES systems. The latest findings are examined in the context of a general study using matrix equations. Such a study on the matrix method is timely in view of the rapid spread in the use of mini and micro-computers.Based on the matrix equations of the CP and ES systems, the general equations of the DMS with time-invariant parameters are established, and various procedures for the actual stability analysis of this system are presented. Many examples are accompanied by illustrations which also provide adequate practical instructions for other problems in the stability analysis of the DMS. The last part of the book deals with the modelling and stability analysis of the DMS with time-varying parameters, random parameters and random input. The work is addressed primarily to those interested in the design and exploitation of machine tools in both industry and research. It will also be of interest to applied mathematicians, and can be used as a reference book for advanced courses in mechanical engineering.




Machining


Book Description

Machining is one of the most important manufacturing processes. Parts manufactured by other processes often require further operations before the product is ready for application. “Machining: Fundamentals and Recent Advances” is divided into two parts. Part I explains the fundamentals of machining, with special emphasis on three important aspects: mechanics of machining, tools, and work-piece integrity. Part II is dedicated to recent advances in machining, including: machining of hard materials, machining of metal matrix composites, drilling polymeric matrix composites, ecological machining (minimal quantity of lubrication), high-speed machining (sculptured surfaces), grinding technology and new grinding wheels, micro- and nano-machining, non-traditional machining processes, and intelligent machining (computational methods and optimization). Advanced students, researchers and professionals interested or involved in modern manufacturing engineering will find the book a useful reference.




Micromachining with Nanostructured Cutting Tools


Book Description

Stress-reducing defects and subsequent microcracks are a central focus during micromachining processes. After establishing the central process of micromachining Micromachining with Nanostructured Cutting Tools explains the underlying theories that describe chip formation and applies elementary cutting theory to machining at the microscale. Divided into three parts, the second half of Micromachining with Nanostructured Cutting Tools develops on this introduction; explaining how frictional interactions between uncoated and micro tools coated with nanostructered coatings can be characterized by using the elementary micromachining theories that were initially developed for machining at the macroscale. Shaw’s methods for calculating temperatures at the interaction zone and Merchant’s methods for calculating mechanical interactions are well described and justified for machining steel in both the dry and wet states. Finally, the further development and use of micro tools coated with thin-film nanostructured diamonds are shown. Micromachining with Nanostructured Cutting Tools is a resource for engineers and scientists working in this new field of micro and nanotechnology. The explanations of how to characterize, apply and adapt traditional approaches of understanding the mechanics of practical machining to the machining of microproducts using nanostructured tools provides a reliable reference for researchers and practitioners alike.