Environmental Barrier Coatings


Book Description

The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.




Coatings for High-Temperature Structural Materials


Book Description

This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.




Ceramic Matrix Composites


Book Description

This book is a comprehensive source of information on various aspects of ceramic matrix composites (CMC). It covers ceramic and carbon fibers; the fiber-matrix interface; processing, properties and industrial applications of various CMC systems; architecture, mechanical behavior at room and elevated temperatures, environmental effects and protective coatings, foreign object damage, modeling, life prediction, integration and joining. Each chapter in the book is written by specialists and internationally renowned researchers in the field. This book will provide state-of-the-art information on different aspects of CMCs. The book will be directed to researchers working in industry, academia, and national laboratories with interest and professional competence on CMCs. The book will also be useful to senior year and graduate students pursuing degrees in ceramic science and engineering, materials science and engineering, aeronautical, mechanical, and civil or aerospace engineering. Presents recent advances, new approaches and discusses new issues in the field, such as foreign object damage, life predictions, multiscale modeling based on probabilistic approaches, etc. Caters to the increasing interest in the application of ceramic matrix composites (CMC) materials in areas as diverse as aerospace, transport, energy, nuclear, and environment. CMCs are considered ans enabling technology for advanced aeropropulsion, space propulsion, space power, aerospace vehicles, space structures, as well as nuclear and chemical industries. Offers detailed descriptions of ceramic and carbon fibers; fiber-matrix interface; processing, properties and industrial applications of various CMC systems; architecture, mechanical behavior at room and elevated temperatures, environmental effects and protective coatings, foreign object damage, modeling, life prediction, integration/joining.




Advanced Surface Coating Techniques for Modern Industrial Applications


Book Description

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.




High Temperature Coatings


Book Description

High Temperature Coatings, Second Edition, demonstrates how to counteract the thermal effects of rapid corrosion and degradation of exposed materials and equipment that can occur under high operating temperatures. This is the first true practical guide on the use of thermally protective coatings for high-temperature applications, including the latest developments in materials used for protective coatings. It covers the make-up and behavior of such materials under thermal stress and the methods used for applying them to specific types of substrates, as well as invaluable advice on inspection and repair of existing thermal coatings. With his long experience in the aerospace gas turbine industry, the author has compiled the very latest in coating materials and coating technologies, as well as hard-to-find guidance on maintaining and repairing thermal coatings, including appropriate inspection protocols. The book is supplemented with the latest reference information and additional support to help readers find more application- and industry-type coatings specifications and uses. - Offers an overview of the underlying fundamental concepts of thermally-protective coatings, including thermodynamics, energy kinetics, crystallography and equilibrium phases - Covers essential chemistry and physics of underlying substrates, including steels, nickel-iron alloys, nickel-cobalt alloys and titanium alloys - Provides detailed guidance on a wide variety of coating types, including those used against high temperature corrosion and oxidative degradation and thermal barrier coatings




Production, Properties, and Applications of High Temperature Coatings


Book Description

Heat resistant layers are meant to withstand high temperatures while also protecting against all types of corrosion and oxidation. Therefore, the micro-structure and behavior of such layers is essential in understanding the functionality of these materials in order to make improvements. Production, Properties, and Applications of High Temperature Coatings is a critical academic publication which examines the methods of creation, characteristics, and behavior of materials used in heat resistant layers. Featuring coverage on a wide range of topics such as, thermal spray methods, sol-gel coatings, and surface nanoengineering, this book is geared toward students, academicians, engineers, and researchers seeking relevant research on the methodology and materials for producing effective heat resistant layers.




Smart Composite Coatings and Membranes


Book Description

Smart Composite Coatings and Membranes: Transport, Structural, Environmental and Energy Applications provides the latest information on the increase in demand for new smart materials for a wide array of different technological applications. The book comprehensively reviews the latest developments in smart composite materials used as membranes, barriers, and coatings, with a special focus on corrosion protection, transportation, structure, and the wide range of applications. Part one examines the properties, processing, and manufacture of smart composite materials, along with techniques for modeling the behavior of these materials, while other sections review the use of smart composite coatings in aerospace, marine, and metal structural applications, examine the protective properties and applications of smart composite coatings, and introduce specific low environmental impact and energy efficient applications, such as energy generation and storage, water management, and stone conservation. - Explores the use of smart composite materials for coatings, barriers and membranes - Comprehensively reviews the latest developments in smart composite materials, with a special focus on corrosion protection, transportation, structure, and the wide range of applications - Examines the properties, processing, manufacture and behavior modeling of smart composite materials - Focuses on applications that have an impact on more effective energy savings and efficiency, green-house emissions, and environmental protection




Future Development of Thermal Spray Coatings


Book Description

Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. - Timely guide on the current advancements and research trends in thermal spray technology - Reviews different types of thermal spray coatings - Presents a wide variety of applications for this emerging technology




Surface Application of Paper Chemicals


Book Description

With the exception of a slight hiccup during the height of the recent environmental movement (during the early 1990s), when for a year or two consumers were prepared to pay a price premium for lower quality recycled paper than for the virgin product, the inexorable improvement in the quality demanded of paper products continues. This demand for quality covers not only the aesthetics ofthe product but also its performance. Moreover, it is becoming increasingly the case that papers designed for a particular use must, as it were incidentally, also perform well in alternative applications. An example is that of office and printing papers, which are expected to perform as well in copier machines as in all the various forms of impact and non-impact printers. But even greater demands are made in other product areas, where board designed for dry foods can also be expected to protect moist and fatty materials and be made of 100% recycled fibre. The need to isolate foodstuffs from some of the contaminants that can affect recycled board is a· serious challenge. Thus, papermakers are constantly striving to meet a broadening spectrum of demands on their products; often while accepting declining quality of raw materials. The product design philosophy that has arisen in response to this is increasingly to isolate the bulk of a paper from its uses: to engineer the needed performance characteristics into the paper surfaces while more or less ignoring what happens inside.




Handbook of Environmental Degradation of Materials


Book Description

Nothing stays the same for ever. The environmental degradation and corrosion of materials is inevitable and affects most aspects of life. In industrial settings, this inescapable fact has very significant financial, safety and environmental implications. The Handbook of Environmental Degradation of Materials explains how to measure, analyse, and control environmental degradation for a wide range of industrial materials including metals, polymers, ceramics, concrete, wood and textiles exposed to environmental factors such as weather, seawater, and fire. Divided into sections which deal with analysis, types of degradation, protection and surface engineering respectively, the reader is introduced to the wide variety of environmental effects and what can be done to control them. The expert contributors to this book provide a wealth of insider knowledge and engineering knowhow, complementing their explanations and advice with Case Studies from areas such as pipelines, tankers, packaging and chemical processing equipment ensures that the reader understands the practical measures that can be put in place to save money, lives and the environment. The Handbook's broad scope introduces the reader to the effects of environmental degradation on a wide range of materials, including metals, plastics, concrete,wood and textiles For each type of material, the book describes the kind of degradation that effects it and how best to protect it Case Studies show how organizations from small consulting firms to corporate giants design and manufacture products that are more resistant to environmental effects