Flexible Pipe Shop Fabrication System


Book Description

The shipbuilding industry in the United States has become postured to increased competitiveness within America & with the Foreign shipyards. With an expected decline in Navy work availability due to a decrease in the United States defense budgets and an expected increase in commercial work availability, competition is challenging the industry to reduce schedule time and lower construction costs while maintaining a standard of high quality. To make these objectives reality, through-put must increase by maximizing efficiency, thus saving time, material and money. Piping system is one of the biggest components in the outfitting cost of a ship's fabrication. This project reevaluates the concepts of a flexible pipe shop fabrication system as presented in earlier studies performed in the late 1970's and early 1980's. These studies were based on steel pipe as the norm: however, with the increased use of copper-nickel (CUNi) and stainless steel pipe within the industry, evaluation of how the industry is adjusting to this increase in pipe mix was performed. The emphasis of this project was to investigate and implement pipe fabrication and material handling systems that are designed for the mix of materials currently exhibited in Navy and commercial shipbuilding. The intention of this project was to do the following: * Identify constraints imposed on the pipe shops surveyed due to the mix. * Identify overall constraints imposed on the NASSCO pipe shop due to the mix and current layout. * Identify implemented alternatives to relieving the constraints. * Identify planned or possible alternatives for the NASSCO pipe shop.




Flexible Pipes


Book Description

Written by one of the most well-respected teams of scientists in the area of pipelines, this revolutionary approach offers the engineer working in the energy industry the theory, analysis, and practical applications for applying new materials and modeling to the design and effective use of flexible pipes. Recent changes in the codes for building pipelines has led to a boom in the production of new materials that can be used in flexible pipes. With the use of polymers, steel, and other new materials and variations on existing materials, the construction and, therefore, the installation and operation of flexible pipes is changing and being improved upon all over the world. The authors of this work have written numerous books and papers on these subjects and are some of the most influential authors on flexible pipes in the world, contributing much of the literature on this subject to the industry. This new volume is a presentation of some of the most cutting-edge technological advances in technical publishing. This is the most comprehensive and in-depth book on this subject, covering not just the various materials and their aspects that make them different, but every process that goes into their installation, operation, and design. The thirty-six chapters, divided up into four different parts, have had not just the authors of this text but literally dozens of other engineers who are some of the world's leading scientists in this area contribute to the work. This is the future of pipelines, and it is an important breakthrough. A must-have for the veteran engineer and student alike, this volume is an important new advancement in the energy industry, a strong link in the chain of the world's energy production.




Nested Material Manufacturing Technology Improvement


Book Description

The objective of this project was to develop an automated planning and control system in the GD NASSCO Pipe Shop that enabled the efficient handling of pipe spool fabrication in a flexible manufacturing environment. The solution to improved efficiency in Pipe Shop operations was to implement an automated pipe spool planning process that had the ability to apply defined rules for pipe part routing and nesting, but could accept late input changes to the work plans to accommodate emerging schedule changes and shop level loading requirements. This process would include a dynamic pipe nesting component. The project plan included a benchmarking analysis of pipe spool fabrication practices and software applications at a major international shipyard known to have successfully implemented dynamic nesting of pipe. A detailed specification and production implementation plan was then prepared, followed by application development, testing and a pilot implementation on NASSCO's T-AKE Program. The return on investment for this project is defined by three production goals; scrap rate reduction, reduced cost of pipe nesting and work planning, and increased efficiency in pipe spool fabrication. The total cost avoidance over a five year period is projected to be $5.5M with a calculated Present Value Return on Investment of 9.5:1.










Piping and Pipeline Calculations Manual


Book Description

Piping and Pipeline Calculations Manual, Second Edition provides engineers and designers with a quick reference guide to calculations, codes, and standards applicable to piping systems. The book considers in one handy reference the multitude of pipes, flanges, supports, gaskets, bolts, valves, strainers, flexibles, and expansion joints that make up these often complex systems. It uses hundreds of calculations and examples based on the author's 40 years of experiences as both an engineer and instructor. Each example demonstrates how the code and standard has been correctly and incorrectly applied. Aside from advising on the intent of codes and standards, the book provides advice on compliance. Readers will come away with a clear understanding of how piping systems fail and what the code requires the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner to do to prevent such failures. The book enhances participants' understanding and application of the spirit of the code or standard and form a plan for compliance. The book covers American Water Works Association standards where they are applicable. - Updates to major codes and standards such as ASME B31.1 and B31.12 - New methods for calculating stress intensification factor (SIF) and seismic activities - Risk-based analysis based on API 579, and B31-G - Covers the Pipeline Safety Act and the creation of PhMSA













Manufacturing Strategy


Book Description

To stay competitive and meet market expectations in a global economy, both domestic and foreign companies must realign their manufacturing processes, make improvements, and increase their manufacturing capabilities. With large numbers of employees working in a network of domestic and foreign facilities, production processes are as varied as the products being produced. Manufacturing managers need a manufacturing plan or strategy that will bring structure to this complex environment. In Manufacturing Strategy: How to Formulate and Implement a Winning Plan, 2nd Edition, John Miltenburg offers a sensible and systematic method to: (1) evaluate domestic and foreign factories and international manufacturing and (2) plan the appropriate manufacturing strategy to be first in the market. Incorporating comments and suggestions from managers who used the first edition of Manufacturing Strategy, John Miltenburg expands and improves on his focus in the areas of: International Manufacturing — where the focus is on a company's international network of factories; Competitive Strategy — where managers must understand the role manufacturing strategy plays in their company's business strategy; and Manufacturing Programs — showing how programs such as quality management, six sigma, agile manufacturing, and supply chain management fit within the manufacturing strategy. Manufacturing Strategy gives managers a common language for dealing with manufacturing problems at both strategic and operational levels. It improves communication between manufacturing managers and those outside manufacturing (who will now have a better understanding of what manufacturing can and cannot do).